Custom Mailer Boxes Wholesale

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24/7 Customer Support, Fast Turnaround, Expert Designing Team.

Mailer boxes are available in many types, such as custom mailer boxes, shipping boxes, pillow boxes, postal boxes, and rigid boxes. These can range from small to large sizes and dimensions. We use advanced printing techniques like digital printing and flexographic printing for bright, clear designs. Finishing options include matte, glossy, and spot UV coatings for added style. Other features like locking tabs and adhesive strips, keep the boxes securely closed during transit. Custom mailer boxes are Ideal for e-commerce, gifts, subscription services, and promotional purposes.

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WE PROVIDE OUR CUSTOMERS RELIABLE PACKAGING SERVICE

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Starting Froom 100 Boxes

Custom Sizes

Custom Sizes & Styles

High Quality Offset printing

High Quality Offset Printing

Recycled

Recyclable

Free shipping

Free Shipping

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Best Custom Mailer Boxes

Do you know? Online shopping hit $5.7 trillion in 2022. It is estimated that it will reach $7.4 trillion by 2025. This growth proves the demand for effective packaging solutions. Mailer boxes are essential for shipping products. They protect precious products during shipping. These custom mailer boxes also enhance branding.

In UK, our company offers different types of mailer boxes. Our best mailer boxes are:

  • Custom envelope boxes
  • Custom printed mailer boxes
  • Postal Boxes
  • Branded Mailer Boxes
  • Personalised Postal Boxes
  • Durable Custom Mailer Boxes

Types of Mailer Boxes

Cardboard Mailer Boxes

Cardboard mailer boxes are lightweight and strong. They are a popular choice for many businesses. They protect items during shipping.

Examples:

  • Standard Mailer Boxes: These boxes are commonly used for e-commerce products, like apparel and accessories.

Custom Mailer Boxes

Custom mailer boxes are tailored to your brand. You can print logos and designs at your custom mailer boxes.

Applications:

  • Gift Boxes: Brands can send personalised gifts using distinctive designs to surprise recipients. A study by Dotcom Distribution found that 60% of consumers prefer to receive gifts in branded packaging.

Rigid Boxes

Rigid boxes offer extra sturdiness and a luxurious feel. They provide excellent protection for premium items. They ensure safety and style.

Examples:

  • Luxury Product Packaging: Brands like Chanel and Dior use these boxes to offer quality in their products.
  • Retail Display Boxes: These are attractive packaging for stores. These boxes improve product appearance.

Shipping Boxes

Shipping boxes are versatile and designed for larger items. They are strong and offer great safety for products.

Applications:

  • Online Retail: Companies like Amazon and Walmart use shipping boxes for their products to improve delivery tasks.
  • Bulk Shipping: These boxes are Ideal for shipping multiple items for wholesalers or manufacturers.

Postal Boxes

Postal boxes are lightweight and easy to assemble. They have self-sealing closures for quick packing.

Examples:

  • Flat Postal Boxes: Flat postal boxes are perfect for shipping documents. These boxes are commonly used byprinting services.
  • Crash Lock Boxes: These boxes are designed for easy assembly. They are ideal for quick shipping needs.

Packaging Boxes

Packaging boxes can be used for various purposes, including food and retail.

Applications:

  • Crafts and Hobbies: These boxes are used by small businesses for packaging art supplies, like Etsy sellers.
  • Retail: Packaging for small gadgets and accessories.

Dimensions and Sizes of Printed Mailer Boxes

Mailer boxes come in various sizes. Here are some standard dimensions:

  • Small: 15x12x5 cm, suitable for small products like cosmetics or jewellery.
  • Medium: 20x14x8 cm, ideal for books or tech accessories.
  • Large: 35x25x10 cm, used for clothing or larger items.
  • Extra Large: 50x50x15 cm, perfect for bulk shipping or larger gifts.

Free Design Support for Cardboard Mailers

Customisation enhances the unboxing experience and brand visibility. At Healey Packaging, we offer several options:

  • Brand Colours and Logos: You can use your brand’s colours and logo for your product. It increases your brand recognition.
  • Interior Printing: Surprise customers with messages or graphics inside the box. It will create a memorable experience.
  • Custom Inserts: Add foam or cardboard inserts to secure precious items. These customs inserts ensure safety.
  • Unique Shapes: You can design boxes in various shapes to boost your sales.
  • Tapes and Stickers: Use branded tape or stickers to seal boxes. It will improve branding and customer experience.

Printing Techniques for Mailer Packaging

Printing on mailer boxes enhances branding and aesthetic appeal. Several techniques can be used:
Digital Printing: Digital printing adds vibrant colours and complex designs. This technique is perfect for small orders. It is also cost-effective for short runs.

  • Flexographic Printing: This technique is suitable for large orders with simple designs. It is ideal for businesses looking for bulk printing.
  • Lithographic Printing: This type of printing produces high-quality images. It is suitable for smaller batches and premium packaging.
  • Screen Printing: Screen printing is best for bold, solid colours and larger quantities. It is often used for logos and striking designs.

Creative Ideas for Postal Boxes

  • Augmented Reality (AR): Many brands use augmented reality via product package. When the customer points their device at the box, it reads the label and then displays information about the product on top. And it also will boost the level of engagement.
  • Smart Packaging (QR codes and NFC tags): Customers scanned these codes for product information. According to Research and Markets, the smart packaging market is expected to reach approximately $50 Billion by 2027.

Premium Finishing for Custom Die Cut Mailers

The following finishing techniques are used for custom mailer boxes:

  • Gloss or Matte Finish: Both these coatings are done to increase the appearance and standard of your products. Gloss is shiny, and matte is smooth.
  • Embossing and Debossing: Produces a 3-D effect on logos and designs making them more attractive.
  • Foil Stamping: For a glossy cover for luxury brands.
  • Custom Die-Cutting: Custom Die-Cutting improves odd shapes.

Custom Postal Boxes Materials

The choice of materials is crucial to guarantee high-quality product:

  • Corrugated Cardboard: This is the most common material for mailer boxes. It has strong protective properties. It is fully recyclable.
  • Kraft Paper: Kraft paper is ecologically friendly and decomposes easily.
  • Recycled Materials: Businesses can use recycled materials to help reduce their carbon footprint.
  • Biodegradable Options: These decompose faster in the environment. It causes less pollution.

List of Popular Mailer Box Examples

  • Custom Printed Mailer Boxes: Personalised boxes used by brands like Loot Crate, enhancing the customer experience.
  • Kraft Mailer Boxes: Eco-friendly options that many small businesses prefer for sustainable practices.
  • Mailer Boxes with Locking Tabs: Secure closure systems used by cosmetics brands for safe transport.
  • Wine Bottle Carriers: Used by wineries and gift shops to transport bottles safely, often featuring custom designs.

Mailer boxes are crucial for shipping and branding. At Healey Packaging, we provide a wide range of mailer boxes suitable for every business need. Companies can improve customer experiences and boost sales by using Custom mailer boxes.

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