We manufacture custom cosmetic packaging boxes for beauty brands, retailers and contract manufacturers across the UK. Designed around your products and branding, our packaging combines premium materials, custom sizing and professional printing to create retail-ready presentation and a memorable unboxing experience.
Protects ProductsSecure structure for packing and delivery
SustainableRecyclable and responsible options
High Quality PrintCMYK, Pantone and premium finishes
Strong & ReliableDurable materials for safe delivery
Cosmetic products vary in size, weight, fragility and
presentation. A slim lip gloss tube does not need the same
structure as a glass serum bottle, mirrored compact or
multi-product beauty set.
The box should be specified around the primary container,
filling process and route to market—not selected by appearance
alone.
Skincare bottles, jars and tubes
01 · Skincare Products
Boxes for Serums, Creams and Cleansers
Skincare cartons may need to hold glass bottles, droppers,
pumps, tubes or jars upright while protecting caps and
printed surfaces. Closely fitted cartons and internal
supports help reduce movement during filling, storage and
delivery.
Recommended structures
Straight tuck-end cartons, reverse tuck boxes and
fitted inserts
Typical materials
Folding boxboard, kraft board and rigid board for
premium skincare sets
Small lip products need accurate internal dimensions.
Excess clearance can make the item rattle, while a carton
that is too tight slows packing and can damage corners
during closing.
Recommended structures
Custom tuck-end boxes, sleeve boxes and slim
pull-out formats
Typical materials
Smooth folding boxboard with optional coated or
uncoated surfaces
PantoneSoft TouchSpot UVFoil
Foundation bottles and applicators
03 · Foundation and Concealer
Cartons for Bottles, Tubes and Applicators
Foundation and concealer packaging should account for
bottle weight, pumps, caps and applicator shapes. Neck
support or a fitted cavity may be required where the
container is narrow, top-heavy or made from glass.
Recommended structures
Reinforced tuck cartons, seal-end boxes and
insert-supported cartons
Typical materials
Folding boxboard or heavier paperboard selected
according to packed weight
CMYKMattFoilWindow
Compacts, blush and palettes
04 · Compacts and Palettes
Protection for Mirrored and Pressed Products
Compacts, highlighters and palettes can be vulnerable to
corner impact, pressure and movement. A shallow tray,
cavity or rigid outer structure can help keep the product
flat and reduce stress around hinges and mirrored parts.
Recommended structures
Presentation trays, pull-out boxes and presentation
packaging
Typical materials
Folding board for retail cartons or rigid board for
higher-value products
Long, narrow containers need adequate side-wall strength
to remain straight during handling. Eyelash products may
need a wider tray or window carton so customers can see
the shape without opening the pack.
Recommended structures
Slim tuck cartons, window boxes and die-cut
presentation trays
Typical materials
Folding boxboard with suitable grain direction for
narrow side panels
WindowCMYKGlossFoil
Fragrance and beauty gift sets
06 · Fragrance and Gift Sets
Presentation Packaging for Higher-Value Products
Perfume bottles and cosmetic collections often require
stronger structures and accurately cut inserts. The pack
should protect glass containers while maintaining a
balanced layout when the lid or drawer is opened.
Recommended structures
Two-piece rigid boxes, magnetic closure boxes and
fitted drawers
Typical materials
Rigid greyboard with printed, textured or
speciality paper wraps
FoilEmbossingSoft TouchInternal Print
Product-Led Specification
Start With the Primary Container, Not the Box Style
The bottle, jar, tube, compact or palette determines the
clearances, board strength and internal support required.
Selecting a structure before checking the product can
create movement, slow assembly or unnecessary material use.
W
H
Product dimensionsContainer weightRequired clearanceInsert position
01
Measure the finished product
Include pumps, caps, droppers, applicators and raised
decorative components.
02
Review movement and fragility
Determine whether the pack needs a cavity, neck support,
partition or full presentation insert.
03
Confirm filling and display needs
Consider packing speed, shelf orientation, ecommerce
handling and customer opening.
Structural Risk Planning
How the Primary Container Changes the Packaging Specification
Container shape affects where pressure, movement and weight
are transferred into the carton. Tall bottles, wide jars and
flat compacts therefore need different forms of support.
The correct structure should protect the most vulnerable part
of the product while remaining practical to fill, close, store
and display.
Container Profile Comparison
Different Shapes Create Different Structural Risks
Packaging should not simply follow the outside dimensions of
the product. It should control the specific way that product
can lean, compress, rotate or transfer weight during handling.
Neck support
Tall Container
Serum, Foundation and Fragrance Bottles
Tall containers can lean inside oversized cartons and
place pressure on pumps, caps or droppers. Support is
normally most effective around the neck and base.
Structural priority
Upright positioning and top-clearance protection
Base rigidity
Wide Container
Cream, Balm and Skincare Jars
Wide jars transfer more weight through the base of the
carton. The structure must remain level and resist
spreading or softening around the lower panels.
Structural priority
Stable base support and balanced weight distribution
Edge restraint
Flat Container
Compacts, Blushes and Makeup Palettes
Flat products can shift sideways or receive pressure
through the centre. Support should normally restrain
the edges without pressing directly against mirrored
or pressed components.
Structural priority
Edge control and even pressure distribution
Specification Factors
What Else Changes the Structure?
Container profile is only one part of the specification.
Closures, material, product orientation and packing method
can also change the board grade, insert design and carton style.
Glass Containers
Control Weight and Localised Impact
Glass bottles and jars can damage carton corners or
panels if movement is concentrated in one area.
Heavier board and fitted supports may be required.
Check
Packed weight, drop risk and base reinforcement
Pumps and Droppers
Protect the Tallest Component
Pumps, nozzles and pipettes can contact the top panel
before the main container body. The carton needs
sufficient headroom without becoming unnecessarily tall.
Check
Closure height, top clearance and compression risk
Tubes and Slim Applicators
Prevent Leaning and Side-Panel Distortion
Narrow products can rotate or lean inside the pack.
Close-fitting side panels and an appropriate board
grain direction help the carton remain straight.
Check
Side clearance, panel width and grain direction
Multi-Product Sets
Balance Products With Different Weights
Gift sets often combine bottles, jars and tubes.
Insert cavities should hold each item independently
while keeping the complete pack visually balanced.
Check
Insert layout, removal access and weight balance
Internal Support
Use Support Only Where the Product Needs It
Inserts should solve a defined structural or presentation
problem. Adding support without a clear purpose can increase
material use, assembly time and packed volume.
Full Cavity
Holds the complete product profile
Suitable where movement must be controlled on several
sides or where presentation position is important.
Neck and Base Support
Controls tall bottles at two points
Useful for pumps, fragrance bottles and dropper formats
that need to stay upright without a full insert.
Partitioned Insert
Separates several products in one pack
Appropriate for kits and gift sets where different items
could collide or move into each other during handling.
Retail Display
Maintain product orientation and front-facing presentation
The carton should remain upright, resist handling marks
and present branding consistently on shelves and counters.
Ecommerce Delivery
Separate product presentation from transit protection
A printed cosmetic carton may need a corrugated outer pack
where fragile containers travel through parcel networks.
Material Selection
Choosing the Right Material for Cosmetic Packaging
Cosmetic packaging material affects print quality, corner
strength, surface durability and the way the finished box
feels in the customer’s hands.
The right board should be selected around container weight,
retail presentation, required finishes and the conditions the
packaging will experience during storage and delivery.
Smooth coated board for detailed cosmetic printing
Retail Cosmetic Material
Folding Boxboard
Folding boxboard is the most versatile option for
printed skincare, makeup and personal-care cartons.
Its smooth surface supports detailed artwork,
consistent colour and accurate finishing while
remaining efficient to store and assemble.
Best for
Serums, lipstick, mascara, foundation,
compacts and lightweight jars
Structural profile
Lightweight, foldable and efficient for
retail production
Print PerformanceExcellent colour and fine-detail reproduction
Suitable for CMYK graphics, Pantone colours,
gradients, fine text and precise product information.
Finish CompatibilityWorks with most premium cosmetic finishes
Foil, embossing, Spot UV and lamination can be
planned around the selected board surface.
Storage EfficiencyNormally supplied flat for assembly
Flat-packed cartons use less storage space than
pre-assembled rigid packaging.
Suitable options
CMYK and Pantone printing
Foil stamping and embossing
Matt or gloss lamination
Window cut-outs and inserts
Specification note
Increase board weight for heavier glass containers
A lightweight carton suitable for lipstick may not
support a glass foundation bottle or skincare jar.
Packed weight and panel size should be considered
together.
Natural uncoated surface for understated branding
Natural Cosmetic Material
Kraft Board
Kraft board creates a natural, less polished
appearance that suits handmade beauty products,
soap, botanical skincare and brands using simple
visual identities. The natural fibre tone becomes
part of the finished design.
Best for
Natural skincare, soaps, balms, oils and
small-batch cosmetic ranges
Structural profile
Lightweight with a tactile, uncoated surface
Print PerformanceBest with controlled colour palettes
Bold graphics, dark inks and restrained artwork
generally reproduce more predictably than pale tones.
Finish CompatibilityWorks well with tactile brand details
Embossing, debossing, foil and white ink can create
contrast without covering the natural board.
Brand CharacterNatural and intentionally understated
The board is suitable where visible fibre character
supports the product’s visual positioning.
Suitable options
One or two-colour printing
White ink and metallic foil
Embossed or debossed logos
Uncoated paper-based inserts
Specification note
Printed colour will react to the brown board surface
Colours can appear darker or more muted than they
would on coated white board. Artwork should be
prepared specifically for kraft rather than copied
directly from a white carton.
Fluted board for shipping, kits and subscription packs
Protective Cosmetic Material
Corrugated Board
Corrugated board is used when cosmetics need more
protection during ecommerce delivery, wholesale
distribution or subscription fulfilment. Its fluted
centre provides greater resistance to compression
than standard folding board.
Best for
Ecommerce orders, subscription boxes,
wholesale sets and protective outer cartons
Structural profile
Strong, stackable and resistant to courier
handling
Print PerformanceSuitable for branded ecommerce presentation
Direct printing or a higher-quality printed liner
can be selected according to the artwork required.
Protection LevelImproved compression and impact resistance
Flute profile and board combination should be matched
to product weight and shipping conditions.
Distribution UseSuitable as an outer protective layer
A printed retail carton can sit inside a corrugated
mailer or shipping case for parcel delivery.
Suitable options
Ecommerce mailer formats
Subscription beauty boxes
Wholesale shipping cartons
Protective outer packaging
Specification note
Transit packaging and retail packaging serve
different purposes
A corrugated outer box can absorb courier handling
while the cosmetic carton inside provides the
detailed print and premium product presentation.
Wrapped rigid board for luxury cosmetic presentation
Luxury Cosmetic Material
Rigid Greyboard
Rigid greyboard creates firm walls, clean edges
and a substantial opening experience. It is commonly
used for fragrance, premium skincare, makeup
collections and cosmetic gift sets where packaging
presentation supports the product’s value.
Best for
Fragrance, luxury skincare, launch sets
and higher-value cosmetic collections
Structural profile
Firm, durable and designed to retain its shape
Print PerformanceUses printed or speciality paper wraps
The outer wrap can carry detailed print, textured
papers and premium surface effects.
Presentation ValueCreates a deliberate opening experience
Lift-off lids, drawers and magnetic closures can
support gifting and product launches.
Internal OrganisationSuitable for fitted presentation inserts
Multiple containers can be held in a controlled
layout with cavities and layered trays.
Suitable options
Two-piece lid-and-base boxes
Drawer and pull-out structures
Magnetic closure packaging
Fitted product presentation inserts
Specification note
Premium presentation comes with greater storage needs
Rigid boxes usually occupy more warehouse space and
carry a higher unit cost than folding cartons. They
are most suitable where the product value and brand
positioning justify the format.
The Board Should Support the Product, Print and Supply Chain
Material selection should consider the primary container,
packed weight, surface finish, storage conditions, filling
method and route to market together. Choosing by appearance
alone can lead to scuffing, panel distortion or unnecessary
packaging weight.
Inserts and Product Protection for Fragile Cosmetics
An insert should prevent the product from shifting, leaning
or striking the outer carton without making filling and
removal unnecessarily difficult.
The most suitable support depends on container shape, packed
weight, vulnerable components and whether the box is intended
primarily for retail presentation, gifting or parcel delivery.
Cutaway Packaging View
Support the Product at the Points Where Movement Starts
A tall cosmetic bottle commonly needs restraint near the
neck and base. The insert should hold those areas while
leaving enough finger access for straightforward packing
and removal.
Neck restraint
Base cavity
Finger access
Primary container
Paperboard support
Outer carton
01
Restrict movement
Hold the container where it is most likely to lean,
rotate or strike the carton.
02
Avoid direct pressure
Keep inserts away from pumps, droppers, mirrors and
other components that can be compressed or marked.
03
Allow clean removal
Provide finger access without leaving excessive
clearance around the product.
Common Insert Approaches
01 · Full Cavity Insert
Control Movement Around the Complete Product
A full cavity follows more of the container profile
and is useful where the product must remain in a fixed
presentation position.
Best forJars, compacts and shaped containers
MaterialDie-cut folding board or moulded fibre
02 · Neck and Base Support
Hold Tall Bottles Without a Full Cavity
Two support points can keep pumps, serum bottles and
fragrances upright while using less material than a
full-depth insert.
Best forSerums, pumps, droppers and fragrance
MaterialFolded paperboard or corrugated board
03 · Partitioned Insert
Separate Products Within Sets and Kits
Partitions keep different containers from colliding
and help maintain an organised layout when the pack
contains several products.
Best forSkincare routines, gift sets and launch kits
MaterialPaperboard or light corrugated partitions
04 · Presentation Tray
Organise Products for a Controlled Reveal
A shallow tray presents products in a defined order
and can provide finger cut-outs or lifting tabs for a
cleaner opening experience.
Best forCompacts, palettes and premium collections
MaterialFolding board, wrapped board or moulded fibre
Movement-Control Checklist
What Should Be Checked Before the Insert Is Approved?
The insert should be tested with the final filled container,
not an empty sample alone, because packed weight can change
how the product moves and loads the carton.
✓
Product remains upright
Tall containers should not lean against the side or
top panels.
✓
Closures remain unloaded
Pumps, caps and droppers should not carry compression
from the carton or insert.
✓
Edges and surfaces are protected
Compacts, mirrors and printed containers should not rub
against exposed board edges.
✓
Removal remains straightforward
Customers and packing teams should be able to lift the
product without pulling at fragile components.
✓
Empty space is controlled
Avoid oversized cavities that allow rotation or add
unnecessary pack volume.
✓
Assembly is repeatable
The insert should fold, position and load consistently
during routine packing.
Retail Presentation
Prioritise Alignment and Product Visibility
Retail inserts should keep the container front-facing and
visually centred while allowing the product to be removed
without damaging the display carton.
Parcel Delivery
Add Transit Protection Where the Route Requires It
A presentation insert may not provide enough courier
protection on its own. Fragile glass cosmetics may also
require a corrugated outer carton or secondary cushioning.
Print Quality and Surface Detail
Printing and Finishing That Holds Up Under Close Inspection
Cosmetic cartons are handled at close range, often beneath
bright retail lighting. Small registration errors, uneven
foil, weak fine text and visible scuffing can therefore affect
the way the complete product is perceived.
Print and finishing should be planned around repeatability,
legibility and surface performance—not added simply because
an effect is available.
Close-Range Quality Control
Details That Look Acceptable From a Distance May Fail Up Close
Cosmetic packaging commonly combines small product
information, fine logos, dark printed areas and specialist
finishes. Each element should remain clean when the carton
is viewed, handled and turned in the customer’s hands.
Cosmetic carton inspected for print, foil and surface consistency
Logo
Fine copy
Surface
01
Check at normal viewing distance
Review how the pack appears on shelf before
inspecting individual print details.
02
Inspect under direct light
Bright light reveals uneven coatings, scratches,
fingerprints and registration errors.
03
Handle the finished surface
Test whether dark print, foil and coated areas mark
during ordinary packing and customer handling.
Six Details to Review
01
Legibility
Fine Text and Line Detail
Small ingredients, directions and warnings should
remain sharp without filling in, breaking apart or
becoming difficult to read against the background.
Check: type size, contrast and line weight
02
Range Control
Colour Across Multiple SKUs
A skincare or makeup range may use several carton
sizes. Shared colours should remain recognisable
even when the artwork coverage and board area change.
Check: approved references and repeat consistency
03
Metallic Detail
Foil Position and Registration
Foil should align cleanly with logos, borders and
printed artwork. Very fine foil elements can become
inconsistent when spacing is too tight.
Check: alignment, edge quality and minimum detail
04
Tactile Detail
Emboss and Deboss Definition
Raised or recessed detail should feel intentional
without cracking the surface, weakening creases or
distorting nearby fine print.
Check: depth, board response and surrounding space
05
Gloss Contrast
Spot UV Alignment
Spot UV works best where the gloss area follows a
clear logo, pattern or image. Misalignment is more
noticeable on fine lines and small typography.
Check: artwork separation and registration tolerance
06
Surface Performance
Scuffing, Fingerprints and Handling Marks
Dark matt surfaces, gloss coatings and soft-touch
finishes can react differently to friction and skin
contact. The final surface should be tested in use.
Check: rubbing, stacking and ordinary handling
Finish Restraint
Premium Does Not Mean Applying Every Available Effect
A cosmetic carton can use foil, embossing, Spot UV, lamination
and internal print, but combining too many effects can weaken
hierarchy and make production harder to control. The finish
should reinforce the brand’s most important detail.
01
Choose one primary feature
Decide whether colour, foil, texture or gloss should create
the main visual emphasis.
Primary
02
Protect information hierarchy
Brand effects should not reduce the clarity of product names,
shades or essential information.
Clarity
03
Allow practical tolerances
Avoid placing specialist finishes too close to cuts, folds,
tiny text or narrow panel edges.
Control
Before Production Approval
Review the Complete Pack, Not Individual Effects in Isolation
Print, foil, embossing and coatings should be checked together
because one process can change how another element appears.
01
Artwork layers
Separate print, foil, UV and emboss areas clearly
02
Colour references
Confirm approved CMYK or spot-colour values
03
Registration zones
Check tolerances around fine and overlapping detail
04
Surface handling
Review scuffing, fingerprints and stacking contact
05
Range consistency
Compare the approved pack against other product sizes
Structural Format Selection
Choosing the Right Box Style for Cosmetic Packaging
Box style affects packing speed, product access, storage,
presentation and production cost. The most suitable format
depends on the complete product journey rather than appearance
alone.
A straightforward retail carton may suit an individual serum,
while a cosmetic launch set may justify a sleeve, drawer or
rigid presentation box.
Compare Structures
Select a format to compare its practical use, presentation
value and packing considerations.
Efficient Retail Format
Tuck-End Cosmetic Cartons
Tuck-end cartons are widely used for individual
cosmetic products because they are compact, economical
to manufacture and straightforward to pack. The format
can be adapted around bottles, tubes, jars and slim
applicators.
Compact folding carton for individual cosmetic items
Best for
Serums, mascara, lipstick, skincare tubes and
foundation bottles
Main advantage
Efficient storage, quick assembly and economical
repeat production
Consider
Bottom strength, opening direction and internal fit
When this style works well
One cosmetic product per carton
High-volume or repeat retail ranges
Compact warehouse storage
Manual or automated packing
Structure decision
Straight or reverse tuck?
Panel layout, product weight and packing direction
determine which tuck arrangement is more practical.
Both can produce a clean retail carton when the closure
and internal fit are correctly specified.
Layered Presentation Format
Sleeve Cosmetic Boxes
Sleeve packaging combines a printed outer wrap with an
inner tray or carton. It creates a more deliberate
opening action without requiring the material weight
or storage space associated with a full rigid box.
Printed sleeve with a fitted cosmetic product tray
Best for
Soap, compacts, skincare sets and premium samples
Main advantage
Layered presentation within a compact structure
Consider
Sliding tolerance, tray fit and removal access
When this style works well
Products suited to a gradual reveal
Small cosmetic gift collections
Internal trays or fitted inserts
Premium folding-board packaging
Structure decision
Control the sleeve and tray clearance
A sleeve that is too tight can slow packing and opening.
Excess clearance can make the tray rattle or create a
loose, poorly controlled customer experience.
Controlled Opening Format
Drawer-Style Cosmetic Boxes
Drawer boxes use a sliding tray held inside an outer
shell. They suit cosmetic products that need organised
presentation, fitted cavities or a more deliberate
customer opening experience.
Sliding cosmetic drawer with a structured internal layout
Best for
Compacts, fragrance, skincare kits and launch sets
Main advantage
Controlled product reveal and organised presentation
Consider
Pull access, tray depth and packed product weight
When this style works well
Products held in fitted cavities
Beauty launches and PR packs
Collections containing several products
Gift-ready cosmetic presentation
Structure decision
Plan how the customer opens the drawer
Ribbon pulls, thumb notches and exposed tray edges
influence usability. The drawer should open smoothly
without sliding out unexpectedly or requiring excessive
force.
Premium Presentation Format
Rigid Cosmetic Boxes
Rigid boxes provide firm walls, substantial weight and
a controlled opening experience. They are best suited
where packaging supports a premium product price,
gifting purpose or launch strategy.
Wrapped rigid box for premium cosmetic collections
Best for
Fragrance, luxury skincare, gift sets and PR kits
Main advantage
Strong presentation value and reliable shape retention
Consider
Storage space, unit cost and insert complexity
When this style works well
Higher-value cosmetic products
Magnetic or lift-off lid formats
Fitted presentation inserts
Reusable or keepsake packaging
Structure decision
Use rigid packaging where it adds real value
Rigid formats require more storage and material than
folding cartons. They work best when the opening
experience supports the product’s positioning.
Mailer boxes provide a protective outer structure for
ecommerce orders, subscription packs and cosmetic
deliveries. They can carry branded print while helping
protect the retail cartons or containers inside.
Protective mailer for ecommerce cosmetic orders
Best for
Subscription boxes, online orders and cosmetic kits
Main advantage
Combines transit protection with branded delivery
Consider
Empty space, outer dimensions and internal movement
When this style works well
Several retail cartons packed together
Subscription and influencer mailings
Online orders needing outer protection
Direct-to-consumer product launches
Structure decision
Keep the mailer compact around the contents
Oversized mailers increase empty space and allow
products to move. Internal organisation should be
planned around the complete order configuration.
Match the Box to the Way the Product Is Packed and Sold
Product value alone should not determine the box style.
Packing volume, available storage, opening method and
distribution route should be considered together.
Fast packingTuck-end carton
Efficient for individual products and repeat ranges.
Layered presentationSleeve or drawer
Useful where the opening action supports the brand.
Luxury giftingRigid structure
Best where presentation justifies additional cost.
Ecommerce deliveryProtective mailer
Suitable when packaging must withstand parcel handling.
Practical Project Support
Why Cosmetic Brands Choose Healey Packaging
Cosmetic packaging projects involve more than selecting a
board and approving artwork. Dimensions, finishing tolerances,
product launches, repeat orders and delivery schedules all
need to remain controlled from the first brief onwards.
Our approach
We help buyers turn a packaging brief into a specification
that can be manufactured consistently—not simply a visual
concept that looks good on screen.
What Working With Healey Looks Like
Clear Decisions at the Stages That Affect Production
Each stage has a different purpose. Early decisions define
the box, later checks protect quality, and approved records
help keep repeat orders aligned with the original range.
01
Brief Review
We identify the decisions still missing
Product dimensions, quantity, packing method,
required launch date and presentation level are
reviewed before the structure is confirmed.
OutcomeA workable starting specification
02
Technical Development
Structure and artwork are brought together
Dielines, panel layouts, inserts and specialist
finish areas are reviewed as one production system
rather than as separate design tasks.
OutcomeFiles that reflect the approved box
03
Approval Control
Changes are resolved before production begins
Dimensions, colour references, finish positions
and written specifications are checked before the
order is released for manufacture.
OutcomeA defined production reference
04
Repeat Supply
Approved details support future consistency
Where a cosmetic range is reordered or extended,
previous specifications can guide dimensions,
colour, structure and finish placement.
OutcomeBetter continuity across repeat runs
Project Assurance
What Buyers Need to Remain Consistent
01
A written specification
Material, dimensions, print, finishes and quantities
should be recorded before production.
02
An approved artwork reference
Production files should match the final structure and
clearly separate specialist finish layers.
03
A realistic production schedule
Proofing, revisions, manufacturing and delivery should
be allowed for before the required launch date.
04
A controlled repeat-order record
Previous approvals provide a reference when packaging
is reordered or extended into new sizes.
Share product size, quantity, use case and artwork status.
2
Structural Planning
The right size, board and box style are reviewed.
3
Artwork and Proofing
A digital proof is prepared before production begins.
4
Production
Boxes are printed, cut, folded and finished to specification.
5
Quality Control
Finished packaging is checked for structure and print quality.
6
Delivery
Completed packaging is packed and delivered to your business.
What Customers Say
We have been using Healey for years and are always impressed by the service, quality and speed.
Harry George
The packaging is of high quality, strong cardboard. I will definitely be using them again.
Amanda Newman
Great communication, quick and good product. I really recommend.
JOON Plant Based Atelier
Frequently Asked Questions
Custom cosmetic packaging can be designed for skincare, makeup, haircare, fragrances, bath and body products, beauty tools and gift sets. Each box is manufactured around the product dimensions and packaging requirements.
Cosmetic packaging is typically produced using SBS paperboard, kraft board, corrugated board and rigid board. The material depends on the product weight, desired finish, level of protection and whether the packaging is intended for retail, ecommerce or luxury presentation.
Yes. Cosmetic packaging can be customised with your logo, colours, artwork, product information, inserts, window cut-outs and premium finishes such as foil blocking, Spot UV, matte, gloss lamination, embossing or debossing.
The most suitable box style depends on the product. Straight tuck end and reverse tuck end boxes are widely used for cosmetics, while rigid boxes suit luxury products, display boxes work well for retail counters and mailer boxes are ideal for ecommerce deliveries.
Yes. Paperboard, corrugated or moulded inserts can be added to hold bottles, jars, tubes, palettes or multiple products securely, helping to reduce movement during storage and transport.
Yes. Cosmetic packaging can be designed for direct-to-consumer delivery using stronger board grades, protective inserts and shipping-friendly box styles that help reduce shipping damage while maintaining an attractive unboxing experience.
Yes. We offer recyclable paperboard, kraft packaging, FSC®-certified board options, water-based coatings and other environmentally responsible materials that support more sustainable cosmetic packaging.
Yes. Many brands use a consistent structural design while changing artwork, colours or product information for different shades, fragrances, sizes or product ranges to maintain brand consistency.
Popular options include CMYK and Pantone printing, matte or gloss lamination, soft-touch finishes, foil stamping, embossing, debossing and Spot UV to enhance shelf appeal and reinforce brand identity.
Yes. We produce cosmetic packaging for independent beauty brands, contract manufacturers, retailers and wholesalers, with flexible production volumes, custom sizing and packaging tailored to different product ranges.
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