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Custom Lotion Boxes

Luxury skincare deserves packaging as meticulously crafted as your formulations. We create custom lotion boxes that do more than protect – they elevate your brand through thoughtful details. Every curve, texture and finish is designed to reflect your product’s quality, from the first glance to the unboxing moment. Whether you’re a boutique brand or established name, we’ll craft packaging that feels unmistakably yours – because when the packaging impresses, the product inside becomes unforgettable.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Custom Lotion Boxes Designed for Your Product Range

No two lotions are the same, and neither should their packaging be. We start with your product dimensions — from slim travel-size tubes to premium pump bottles — and develop a lotion box packaging solution that offers a perfect fit. This prevents unnecessary movement in transit, reduces the risk of leaks or dents, and ensures your product reaches shelves in flawless condition.

We’ve produced lotion packaging boxes for:

  • Boutique organic skincare brands
  • High-street body care retailers
  • Subscription beauty boxes
  • Spa and salon gift sets
  • Luxury hotel amenities

Building Your Brand with Every Box

Your body lotion box works harder than just protection—it’s a silent brand ambassador that lives in customers’ homes. We craft boxes that sell for you, whether through whisper-quiet sophistication (think matte finishes with blind debossing) or unmissable vibrancy (Pantone-bright graphics). Every texture and hue becomes a tangible extension of your brand story.

Clients often use our custom printed lotion boxes to:

  • Reinforce brand recognition in retail displays
  • Increase perceived product value without changing the formula
  • Encourage repeat purchases through memorable presentation
  • Stand out in competitive beauty aisles

Materials & Finishes That Work as Hard as You Do

We manufacture boxes for lotions in the UK using durable, safe packaging materials that protect against light, moisture, and handling damage. Depending on your goals, you can choose from:

  • Rigid board for luxury presentation
  • Folding carton for cost-effective retail runs
  • Kraft paperboard for a natural, eco-conscious look
  • FSC®-certified and recyclable options for brands prioritising sustainability

Finishing touches include:

  • Matte or gloss lamination
  • Foil stamping in gold, silver, or rose gold
  • Embossing or debossing for textured detail
  • Spot UV to highlight logos or design accents

Protecting Products, Preventing Returns

Damaged packaging can cost you more than replacement fees — it can damage your reputation. Our designs are engineered to keep your lotions safe from crushing, leaking, or labelling scuffs during storage and shipping. With over a decade in custom packaging and partnerships with 1,000+ UK brands, we know exactly how to balance strength, style, and cost efficiency.

Sustainable Lotion Packaging Without Compromise

If your customers value eco-friendly packaging practices, we can help you deliver. Our sustainable lotion boxes can be made from biodegradable boards, fully recyclable paper, or FSC®-certified stock — all printed with low-migration, soy-based inks that meet UK and EU cosmetic packaging safety standards. This means you can support the environment without sacrificing durability or shelf appeal.

Why Work with Healey Packaging?

We handle everything in-house, from dieline creation to final delivery, giving you:

  • Low minimum order quantities starting at 100 units
  • Volume pricing for lotion boxes wholesale
  • Consistent quality across repeat orders
  • Fast UK-wide delivery and global shipping options
  • Confidentiality for your artwork and designs
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

FAQs About Lotion Boxes

Can I order different sizes in one run?

Yes — we can produce multiple sizes within a single order so your product range has consistent branding.

Are your materials compliant with cosmetic packaging regulations?

Every material we use meets strict UK/EU cosmetic standards - the same ones major high street pharmacies require. We've even tested them with 12 months of real-world storage conditions.

Do you offer eco-friendly packaging for lotions?

You'll find three planet-friendly options: 100% recyclable board, home-compostable cellulose wraps, and FSC® mixes we source from UK forests. (The biodegradable ones dissolve faster than your lunch break.)

What’s your minimum order quantity?

We start from 100 units, with price breaks available for larger runs.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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