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Custom Pop Up Display Boxes

Made to Order Custom Printed No Minimum

Retail products are often placed in display units rather than standard cartons, especially when they need to be visible on counters or shelves. Pop up display boxes are used for this purpose. The structure opens into a ready-to-use display tray, allowing products to be placed directly for customer access. Custom pop up display boxes are usually produced to hold multiple items securely while keeping them visible and organised during retail use.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Pop Up Display Boxes: Perfect for Counter and Shelf Displays

Pop up display boxes are commonly seen in retail environments where products are placed for quick access. Instead of opening a carton and arranging items separately, the box itself becomes the display.

The structure typically folds flat during transport and then opens into a display unit when needed. This makes pop up display packaging boxes practical for retail setups where space and time are limited.

Retail display box pop up formats are often used for small items such as cosmetics, snacks, accessories or promotional products.

Dimensions Determine Whether Products Stay Put

Unlike standard packaging, these boxes are designed to carry several units at once. The internal space is arranged so products sit upright and remain visible.

Custom pop up display boxes are produced based on the size and quantity of the items being displayed. When the dimensions are accurate, the products stay in position and the display looks organised.

If the layout is not correct, items may lean, overlap or fall out of place during handling.

Pre-Designed to Open, Ready to Display

Pop up display boxes are designed for quick assembly. Many formats use an auto bottom display box structure, which locks into place when opened.

The top section is often cut to form a display panel, allowing branding or product information to be visible above the items.

Because the structure is pre-designed to open into shape, it reduces the need for manual setup in retail environments.

Print and Branding on Display Units

Printed pop up display boxes are often used to show product branding directly on the display unit. This includes logos, colours and product details.

The display panel is usually the most visible part of the box, so branding is placed there for maximum exposure.

Custom pop up display packaging boxes can be printed in different styles depending on the product category. Some displays use simple designs, while others include bold graphics to attract attention.

The layout must be aligned carefully so the printed elements remain visible after the box is opened and set up.

Pop Up Display Boxes for Promotions and Retail Campaigns

Pop up display boxes are seen in retail during short campaigns, product launches or seasonal runs. They are usually delivered flat and opened when needed.

In some cases, the same unit is used both for packing and display. The products are already arranged inside before reaching the store.

These boxes are often placed on counters or shelves without much setup. This is one reason they are used for limited-time product displays.

Durability Starts With Right Display Box Material

Pop up display boxes are made using carton board or corrugated stock. The choice is not always the same.

Some displays use lighter board, especially for smaller items. Others need thicker stock so the structure holds once filled.

The final material is usually decided after looking at the product weight and how the display will be used in-store.

Healey Packaging: Trusted for Promotional Campaigns

Healey Packaging produces custom pop up display boxes for retail and promotional use. The process involves creating a structure that opens correctly and holds products securely.

The design is based on the product size and quantity. Once the structure is confirmed, printing and die cutting follow the same layout.

For businesses that require consistent display packaging, the same specifications can be used for repeat production runs.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree shipping to the UK and USA.
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

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Thoughtful packaging.

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