Strong
Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Trusted by UK businesses
UK Packaging Specialists
Low MOQ
Fast Turnaround
Estimated price
£0.10 – £1.10
Final price depends on material, size & quantity
Custom T-Box
★★★★★
4.5/5
15+ reviews
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Bestseller
Packaging Supplier
Specialized boxes of packaging are referred to as custom T-Boxes. They are rectangular in shape with a top that can either be folded down. They’re constructed with paperboard, cardboard, or plastic. They can print boxes with logos and whatever design is desired. You can incorporate our custom boxes to pack electronics, cosmetics, jewelry, food, and medicines. Subsequently, we offer customised sizes 10x5x2 inches, 12x6x3 inches, 15x10x5 inches, etc.
1
ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders
Explore Our Premium Packaging Options
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Eco
Natural Brown Kraft
Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.
Premium
SBS / Bleach Card
Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.
Luxury
Black Kraft / Black Card
Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.
Flexible
Digital Print
Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.
Classic
Offset Print
Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.
Spot effects
Scodix Enhancement
Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.
Gloss
UV Print
Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.
Standard
CMYK Process Inks
Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.
Branding
Pantone Spot Inks
Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.
Bold
Screen Printing
Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.
Eco
Soy / Vegetable Inks
Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.
Matte
Matte Lamination
Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.
Gloss
Gloss Lamination
Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.
Tactile
Soft-Touch Coating
Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.
Highlight
Spot Gloss UV
High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.
Luxury
Foil Stamping
Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.
Raised
Embossing
Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.
Depth
Debossing
Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.
Windows
Die-Cut Windows
Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.
Applications Of Custom Printed T-Boxes
Electronics
The electronics industry utilizes Custom T-box packaging. Custom inserts are necessary to hold devices such as Apple AirPods and Samsung Galaxy Buds. They are shipped securely in a box with foam padding and a tuck-end closure.
Branding and design: Offset printing, flexography, and digital printing. Common materials include paperboard and corrugated cardboard. The packaging is so designed that shocks do not damage it and fall. Some Electronics companies also use Custom T-Box packaging for accessories, including chargers and headphones.
Cosmetics and Beauty Products
Cosmetic brands promote their products using Custom T-box packaging. Urban Decay’s Naked Palettes mock-up custom inserts and mirrors for Benefit’s Brow Kits. The tuck-end closure protects the products inside.
Offset printing, Screen Printing, and hot foil stamping add a premium feel. The base is made of paperboard, corrugated cardboard, and PVC inserts to make it feel special. The external design is an image of the brand. Certainly, T shaped boxes also helps avoid damaging delicate cosmetic items.
Jewelry and Accessories
Custom T-Box packaging provides an edge of sophistication for jewelry and accessory brands. Custom inserts and velvet pouches for Fossil Watches and Ray-Ban Sunglasses. The tuck-end closure holds the products in place. Branding is done using offset printing, flexography, and digital printing.
A luxurious unboxing experience includes paperboard, corrugated cardboard, and velvet pouches. Everything is packaged to feel like a special gift. T-shaped packaging also protects delicate pieces of jewelry from scratching and damage.
Food and Beverage
Food and beverage manufacturers commonly use custom T-box packaging for gifting. Starbucks Coffee Gift Sets and Godiva Chocolate Gift Boxes use custom inserts and food-rated liners.
A tuck-end closure ensures the freshness of products. Flexography, offset printing, and digital printing are used for branding. Paperboardoard, corrugated cardboard, and food-grade li are used for safe packaging.
The packaging keeps the products fresh and full of flavour. Furthermore, these printed boxes makes the unboxing experience unique for the customers.
Pharma & Health Care
Pharmaceutical and healthcare companies use custom T-box packaging to package and ship medical products. Two products currently on the market with custom inserts and tamper-evident seals are Johnson & Johnson’s first aid kits and Neutrogena’s Skincare Sets.
The ends are welded for easy shipping. Branding and labeling use offset printing, flexographic printing, and electronic printing. The regulatory needs must be met: paperboard, corrugated cardboard, and PVC inserts. The packaging is created so that the products are not damaged or contaminated. Printed packaging also scampers the counterfeiting and tampering.
Designing Custom T-Shaped Boxes
Step 1 — Identifying Packaging Requirements
Companies should begin by determining their packaging needs, such as size, weight, and shipping. Next, they should design the package using CAD software to create a template for the T-Box.
Step 2: Designing the T-Box
This includes selecting the style and dimension, the substance from which the box is fabricated, and printing options such as the title, color, and graphics.
Step 3: Choose Your Materials and Printing Options
Companies choose the material for a T-Box, whether paperboard, cardboard, or plastic. Based on the Text design and the quantity to be printed, they decide on the type of printing (flexography, offset printing, digital printing, etc.) required.
Step 4: Finalizing the Design
In the end, businesses take that design, consider what will fit within their branding, and finalize their packaging,
Step 5: Choosing the Right Size
The last step is to select the size of the T-box. However, it significantly depends on the product design and size. In the market, you will find standard dimensions such as 10x5x2 inches, 12x6x3 inches, and 15x10x5 inches. By following these steps, businesses can design printed boxes that fit the product to be packed and presented.
Get Personalised Printed T-Boxes Online
For high-end custom T-shaped packaging, contact Healey Packaging in the UK. Healey Packaging has the expert designer team and offers tailor-made solutions. It employs high-quality materials and state-of-the-art printing technology. Send us an email at help@healeypackaging.co.uk to get an instant quote.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
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Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
01
Share your product size, quantity, and use-case.
02
We recommend structure, material, and finish.
03
Approve dieline or sample before production.
04
Manufacturing, quality check, and delivery.
