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Custom Kraft Mailing Boxes

Kraft mailing Boxes are environmentally friendly and can be used in various ways. They are plain, rugged designs. It is called corrugated; working as a protection during shipping. Digital Printing: This allows for great graphics and logo colors. Ideal for product shipping, gift shipping and subscription box shipping. They are reusable and recyclable. They range in size and shape. They are inexpensive as well as long-lasting.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

What are Custom Kraft Mailing Boxes?

Packaging is no longer just a way to disguise a product in the competitive market that we live in today. It can be an advantageous weapon for an organization to brand with. The way retailers submit their items has changed due to customized Kraft Mailing boxes. They enable brands to leave a mark on their customers’ minds.

These boxes have become necessary with the demand for distinct and sustainable packaging. Brand logos help brands get noticed in a cluttered marketplace. In this guide, you will discover custom Kraft mailer box benefits, design options, and best practices concerning Kraft box packaging. Want to know how they can take your brand to the next level?

Materials for Custom Kraft Mailers

Custom kraft mailer boxes are produced from multiple materials. Each has its advantages and disadvantages.

Cardboard Mailer Boxes

Both paper and cardboard are lightweight and very environmentally friendly. Very economical for your utility and great for lightweight products.

But, they may not be sturdy enough for heavier or breakable goods. The corrugated boxes are very protective. Well-suited for shipping but larger and more waste-prone.

Rigid Mailer Boxes

If you’re looking for something bold, sturdy, and luxurious with a good heft they work perfect for high-end products. This type has a higher cost to produce, though. Printed Mailing boxes are resistant to water and relatively light in weight.

They are appropriate to protect items in wet environments but are not as eco-friendly. Specialty materials such as wood or fabric are also used for custom applications. They provide a touch of elegance. These become impractical and very costly when scaling up for production.

How to make Kraft Mailing Box?

For custom kraft Mailing boxes, design is everything. It guarantees that the packaging is both aesthetically pleasing and serves a functional purpose. Using your brand colors in a streamlined design preserves a sense of continuity in visual identity.

Focus On Typography

This makes your packaging easily identifiable and memorable. Your typography must match the personality of your brand. Modern fonts go well with tech products, whereas bold and playful fonts can do more for casual brands.

Customised Logos

Generic imagery like logos, patterns, or graphics reinforce brand recall. It also adds visual appeal. Further, boost your design with a matte or gloss finish. A matte finish offers a more elegant and understated look. The gloss finishes add brightness and shimmer. A premium feel comes from using foil stamping on critical components such as logos.

The form is one thing, but functionality is everything. Make sure that the box is easy to assemble and can protect the product you want to put in it. A harmonious design creates a better customer experience and brand image.

Printing Options for Custom Kraft Mailer Boxes

Printing is essential to getting your designs off the screen and out into the world. Does that mean you should release those designs as real prints? Its impact is also on the general attraction of your mailer boxes.

Digital Printing

For short production runs, digital printing is fast and economical. It provides vivid and colorful results. That’s great, but it may not fit large volumes well due to higher per-unit costs. If you need to produce many copies, inertia is right for you. These printing options are also best for custom mailer boxes wholesale.

Screen Printing

This offers higher quality for a cheaper cost per unit but has a costlier setup. Screen printing is an excellent choice if your design is bold and straightforward. It delivers tactile colors that are out of the box. But it does not lend itself as well to parts with complex information.

Embossing and debossing are specialty techniques that add a tactile quality and sophistication. Another option to consider is UV printing. It is used to create shiny, raised effects that give prominence to certain design elements. Your printing method will depend on how much you have to spend, how much you plan to make, and how complicated your design is.

Custom Kraft Mailing Boxes Applications

There are lots of things that you can do with custom kraft Mailing boxes. These can be adapted to fulfill the requirements of different kinds of sectors.

Cosmetics Industry

Sophisticated and safe packaging helps skyrocket the value of jewelry products. Cosmetics: Eye-catching fashionable mailer boxes resemble the beauty products that they carry. They make the products shine when unboxed or on the shelves.

Delicate Electronics

Fragile electronics usually need strong boxes to protect delicate gadgets during shipping. One of the industries that comply with sustainable packaging is food and beverages. Sustainability efforts are proudly presented, and these boxes preserve freshness.

Pharmaceutical Industry

Functional packaging is the thing to go about for pharmaceutical companies. It provides consumer safety and compliance. Customized Mailing boxes for specific industries can increase customer satisfaction and product appearance.

The selection of a material is key. This maintains a balance of durability, quality aesthetics, and price. The same goes for design accuracy. Well-executed and quality designs guarantee to incorporate your packaging in line with your brand image.

Another factor is the quality of the printing. Crisp and bright imagery adds to your perceived customer value! Maintaining defect-free quality throughout production through routine quality control. It also allows you to be consistent from one piece to the next.

Eco Friendly Packaging Solutions in UK

The selection of a material is key. This maintains a balance of durability, quality aesthetics, and price. Healey Packaging provides dedicated support to make the best custom mailer boxes. This is good for your brand. And it matches consumers’ desire for sustainability. To contact us:+44 1442781174.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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