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Custom Lip Balm Boxes

When it comes to lip balm packaging, precision matters. Your boxes don’t just carry product — they communicate care, cleanliness, and quality. At Healey Packaging, we build custom lip balm boxes that are sized to protect the tube, match your branding, and meet the industry’s highest packaging standards. Whether you’re selling single balms in-store or subscription kits online, we’ll help you create packaging that feels as polished as your product. Trusted by over 1,000 UK cosmetics brands, we know how to balance design, durability, and compliance — all with fast turnaround and no minimums

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Custom Lip Balm Boxes Built for Beauty Brands

We design lip balm packaging with real-world usage in mind — from boutique counters to retail-ready displays. Every style is tailored to product fit, brand vibe, and practical use.

Common options include:

  • Individual lip balm boxes in standard or slimline profiles
  • Custom lip balm display boxes with angled fronts and tear-away lids
  • Kraft lip balm boxes for all-natural or eco-conscious lines
  • Lip balm blister packaging for retail hooks or tamper-evidence
  • Optional cut-outs to show colour, flavour, or product label

All structures are reinforced for stability and designed to be packed fast — whether you’re filling by hand or on a line.

Fully Customised & Retail Ready Box Of Lip Balm

From clean and minimal to playful and bold, your lip balm packaging design should reflect what makes your product different. Our print team works with cosmetic brands every day — so we know how to execute your ideas clearly and compliantly.

We offer:

  • Custom printed lip balm boxes with inside/outside print
  • Pantone-matched colour control and spot UV finishes
  • Foil, embossing, and gloss touches for retail impact
  • Cute lip balm packaging for limited runs or seasonal lines
  • Barcode, batch code, and regulatory labelling included (on request)
  • Guidance on EU Cosmetic Regulation 1223/2009 packaging rules

And if you don’t have artwork yet? We provide free lip balm box templates and design support to help you get started fast.

Box Dimensions, Cost & MOQ Details

Not sure what size box you need? Just send us your tube dimensions and we’ll handle the rest. We’ve worked with brands using 4g, 10g, and custom-format tubes — so no need to guess.

  • Standard and custom lip balm box dimensions available
  • Flat-packed for easier storage and shipping
  • Low-cost unit pricing at volume
  • Lip balm boxes wholesale pricing starts from 100 units
  • UK manufacturing for faster restocks
  • No setup fees for reorders

Need a quote for fulfilment or kitting too? Let us know — we work with many clients on print and pack solutions.

Cosmetic-Safe & Eco-Responsible Materials

All our packaging materials are selected for product safety, compliance, and recyclability — especially important in cosmetics.

  • Soy-based inks and water-based finishes
  • FSC®-certified and compostable kraft options
  • Plastic-free coatings and glues
  • Optional display of disposal symbols or eco-badges
  • Built-in ventilation (for organic or essential oil-based balms)

We also include optional visual badges on your artwork to indicate certifications or brand values (cruelty-free, vegan, FSC®, Made in UK, etc.).

Why Brands Choose Healey for Lip Balm Packaging?

We’ve supported everyone from Etsy skincare startups to high-volume personal care manufacturers. With an in-house structural team, a packaging QC process, and over a decade of experience in the beauty space, we know what works.

  • Track record: 1,000+ UK cosmetic brands packaged
  • All artwork is handled confidentially — never shared or repurposed
  • Every design is pre-flight checked for print quality and setup
  • No generic boxes — everything is made to spec, for your brand

We treat packaging like part of the product — because your customers do too.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Lip Balm Packaging FAQs

Do you offer free design support?

Yes — whether you need help laying out your logo or choosing finishes, our in-house design team is here to guide you.

Can I get a sample before full production?

Absolutely. We can provide unprinted mockups or printed prototypes if you'd like to test fit or print quality.

What’s the most popular box style for single lip balms?

Tuck-end boxes in either slimline or standard sizes are most common. They’re easy to store, ship, and brand.

Do I need to follow cosmetic labelling laws?

Yes. We can help you include the right fields (batch codes, INCI, country of origin) to align with UK and EU cosmetic packaging laws.

Can you match my existing product packaging style?

Definitely. Send us a sample or a photo and we’ll match materials, print method, or finish wherever possible.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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