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Custom Takeaway Boxes

Made to Order Custom Printed No Minimum

Our custom takeaway boxes are printed paperboard cartons made around the food you serve and how you pack it. Fold-top and handled formats give restaurants, cafés and caterers different starting points for counter orders and takeaway meals. Healey Packaging offers custom sizing and branding with no minimum order quantity, so the carton can be specified around your portion and service. Tell us what goes inside, how hot it is when packed and how long it stays in contact with the box before choosing the board and closure.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Custom Takeaway Boxes Specified Around Your Food

A rice dish with sauce creates a different brief from a wrapped sandwich or dry snack. Include the food’s oil and moisture levels, filling temperature and expected time in the carton. These details guide the board and closure choice before artwork is prepared.

Also explain how customers receive the meal. A pack filled for immediate collection has different handling demands from one stacked inside a delivery bag. If your menu needs several formats, compare our food packaging for other menu items alongside the takeaway carton specification.

Closures and Handles Follow the Serving Format

Fold-top cartons use overlapping panels to close above the contents. The flap layout and fill level need to work together, leaving room to shut the pack without food pressing into the closure. Discuss vents if steam release is part of the brief. Releasing steam can also reduce heat retention.

Handled takeaway carry boxes need a clear brief too. State whether food touches the carton or sits inside separate containers, and include the combined filled weight. For food served straight from an open pack, cardboard food trays offer a different starting point.

Portion Fit Includes Space to Fill and Close

Give dimensions in millimetres and describe the portion as it will be packed. Include toppings, wraps or separate sauce pots that occupy space inside. Small and large takeaway boxes should be defined by the meal and usable space.

On tapered cartons, record both the top opening and base dimensions. Usable fill volume, external footprint and closed height describe different parts of the pack. A capacity in millilitres does not establish the weight of every food placed inside.

Check loading and closing with the intended portion before agreeing the size. There should be space for the lid or flaps to close and for customers to reach the food. A change in portion or arrangement can affect the fit even when the menu name stays the same.

Board and Food-Contact Surface Work Together

White paperboard provides a base for printed meal cartons. Kraft takeaway boxes offer a brown appearance, with colours and small text assessed on the chosen stock. For direct food contact, the board and contact surface need to suit the actual food and serving conditions.

Greasy or moist dishes may need an appropriate barrier. Our grease-resistant food packaging explains why oil exposure, temperature and contact time belong in that specification. Agree the selected material and relevant food-use documentation before ordering.

A functional internal barrier has a different job from an exterior decorative finish. Coating chemistry and board thickness should follow the approved application. For several sealed meal packs, a separate corrugated carry or transport outer can be assessed around their dimensions and load.

Exterior Printing Identifies Your Meal Variants

Printed takeaway boxes can carry your restaurant logo, menu graphics and promotional artwork. A simple design may need only one or two exterior colours. CMYK suits full-colour artwork, while Pantone spot colours can be considered for brand-led designs, with approval on the selected stock.

Leave a clear area for staff to identify the dish or order. Keep essential details readable when the carton is closed, including where a handle or overlapping flap covers a panel. Window requests also need the viewing area and any film agreed for the food’s temperature and use.

Matt or gloss exterior varnish can be discussed for the chosen appearance. Foil, embossing or spot UV may suit a special presentation brief, subject to the finished pack’s suitability. Establish the functional specification before selecting decorative effects.

Confirm Packing and Artwork Before Production

Agree whether the chosen carton arrives flat, nested or erected, as this affects storage and kitchen assembly. Discuss any physical sample, print proof or filled-food evaluation you need, including scope and charges. Filled checks should reflect loading, closure, stacking and carrying under the intended conditions.

Upload reference images through the quote form. Send print-ready PDF, AI or PSD artwork to sales@healeypackaging.co.uk, including your enquiry reference. List the quantity for each size and design, and identify any changes when repeating a menu or outlet version.

Production takes 7–10 working days after artwork approval; allow separately for transit. Free shipping is available to the UK and USA, including all US states. Healey covers shipping and applicable import duties and taxes.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree shipping to the UK and USA.
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

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Thoughtful packaging.

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

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Had a very good experience with Healey. This is the second time we have used them…

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