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Double Wall Tray Lid Boxes

These boxes are made up of double wall tray lid structure. They employ double-wall construction for additional security. A base tray is included as part of the design. Which has a completely different lid which sits on top of it. You have several choices for printing options. Which permits splashy graphics and branding. Sizes are customisable. They can adapt dimensions of products. These boxes are regularly used for enclosing breakable goods. They are also for things that are valuable. It ensures safe and sound storage throughout the shipping and handling process.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

What are double wall tray lid boxes?

Double wall tray lid boxes are a type of packaging solution for fragile or sensitive products. They are made to provide additional protection and cushion for your goods while being shipped and put away.

This goes only for the manufacturers that still are required to deliver their goods over long distances or to clients needing those to be treated with additional precaution. This will minimise damage and additionally, businesses will be able to ensure the safe arrival of the products when the use double wall tray lid boxes.

What are the Double Wall Tray Lid Boxes?

These containers of double wall tray lid boxes consist of a strong corrugated cardboard material. They feature a double wall design that makes them stronger and firmer. The boxes themselves are tray-style for easy loading and unloading of products.

The lid is a cover that fits neatly over the box, giving additional protection and security. The double wall construction also protects against crushing or bending damage. The boxes are also reusable, so it is more economical.

Measurements of Double Wall Tray Lid Box

There are standard sizes of double wall tray lid boxes. Standard sizing for these ranges from 12 x 12 x 12 inches to 18x 18 x 18 inches, all the way to 24 x 24 x 24 inches. The boxes also vary in weight size, from 1-10 pounds.

Before you buy it, you should consider the size and weight of the products for which the double wall tray lid will be used. Either way, make sure the box uses enough protection and support! Factoring in the dimensions and weight of the items will also aid in finding the economical route.

Double Wall Tray Lid Box Types

Double wall tray lid boxes are of different sorts. While most boxes have stationary trays, some boxes have trays that can be removed. Others come with dividers that can be arranged to suit the inside of the box. Various box types fulfill different product needs and specifications.

Fixed tray boxes, for instance, are suitable for storing items that need additional support and protection. Meanwhile, boxes with detachable trays are suitable for keeping the products that require convenience in opening.

How to select Wall Tray Lid Boxes?

However, there are few factors that you may need to keep in mind while selecting a double wall tray lid box. Consider the dimensions and weight of the items you plan to store. Second, consider the degree of protection and support needed.

Another thing to keep in mind is the material and construction of the box itself. Finally, take into account any customization opportunities, like a print or a label. Also, if the box corresponds to the amount of money that you have to invest in it.

You will also want to keep in mind the toughness of the box and if it will hold up over continuous use.

Design Custom Printed Lid Double Wall Tray Box

To manufacture a custom double wall tray lid box, work through all the details and specifications with the manufacturer so the box is tailored to the needs of the product. The working process generally starts with a consultation where full discussion about the size, weight and material needs of the product is made.

Following this, the manufacturer will make a design, which can involve features like adjustable dividers, custom printing and labeling. The manufacturer can also advise you on suitable materials and construction techniques to use. It ensures that the box is able to be protective and supportive enough.

Applications of Wall Tray Lid Box Packaging

Lid Boxes With Double Wall Tray Lid Boxes are usually utilised for packing and transportation of delicate or sensitive items. They are frequently utilised in sectors like electronics, pharmaceuticals, and cosmetics.

Along with this, e-commerce business also uses these boxes to delivered products to doorstep of customers. Moreover, the double wall tray lid boxes are also used in the food industry to store and deliver food products of temperature.

It is also used in the electronics industry as a packaging for electronic components, and in the medical industry for the packaging of medical equipment and disposable medical supplies.

Order Printed Wall Lid Boxes Online

Double wall tray lid boxes are available in a range of sizes and shapes at Healey Packaging. These printed boxes saves the cost of damage and return for businesses. With us, you can enjoy unlimited free quotes along with free design support. We can ship you customised boxes in bulk. Send your order at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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