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Custom Packaging — No Minimum Order Flexible quantities for launches, growing brands and repeat orders.
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Coloured Mailer Boxes

Made to Order Custom Printed No Minimum

Coloured mailer boxes are usually chosen for one reason: visibility. When parcels land on a doorstep or move through a packing bench, colour makes them recognisable straight away. Our custom coloured mailer boxes are produced for UK businesses that want that visibility without losing strength or reliability. The focus stays on fit, closure, and protection first. Colour comes after the structure works.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Built Strong, Then Coloured Right: Mailer Boxes That Endure

Mailer boxes get opened and closed more than most packaging types. They’re handled by packers, couriers, and customers in quick succession. A colour mailer box still has to lock properly and stay square once filled.

We build the structure first, then apply colour through controlled printing. That keeps panels aligned and stops cracking along fold lines, even with full colour mailer box finishes. Boxes are made to suit the product size rather than forcing stock dimensions.

We Put Protection in Every Panel, Colour in Every Crease

Colour doesn’t change how a box behaves under load. Board choice does. These custom coloured mailer boxes use the same material grades as standard mailers, so corners don’t collapse and lids don’t spring open during transport.

For businesses shipping fragile or boxed items inside, the rigid mailer shape helps prevent movement. That reduces the need for excess void fill and cuts down on damaged returns.

We Print Colours That Stays Sharp, Not Soaked.

Printing colour on mailer boxes needs control, not saturation. Heavy ink coverage can weaken folds if it’s not handled properly. Our custom mailer box colour printing is set up so colour stays even across panels without soaking the board.

Some brands choose bold shades; others prefer muted tones or a single block colour. Both works as long as the print stays consistent across batches. We keep the process repeatable so reorders match earlier deliveries.

Decorative and Full Colour Mailers That Still Ship Cleanly

For subscription packaging or retail deliveries, decorative mailer boxes are often used to separate orders visually. This can be done through exterior colour alone or combined with interior print.

A full colour mailer box is usually chosen when the inside of the package matters just as much as the outside. In those cases, ink coverage and folding tolerance are checked carefully so the box still assembles cleanly at speed.

No Green Hype, Just a Green Box That Actually Recycles

Most coloured mailer boxes wholesale orders use recyclable cardboard as standard. Colour printing does not affect recyclability when done correctly.

For brands requesting it, eco colour mailer box options can be produced using FSC®-certified board. Certification details are provided on request. We avoid adding sustainability claims unless the materials support them.

Wholesale Mailer Box Supply That Scales with Your Shipping

We supply custom coloured mailer boxes in bulk for eCommerce brands, retailers, and fulfilment operations. Once a size, colour setup, and finish are approved, the same specifications are used for future orders.

This helps packing teams work without adjustment and keeps brand presentation consistent across shipments. Production timelines are based on volume and print coverage, with most orders moving forward once artwork is signed off.

Mailer Boxes That Work the Same Way, Every Single Day

Boxes are produced to agreed specifications and checked before full production. Sizes, board grades, and print layouts are not changed between runs. This suits businesses that need packaging to behave the same way every day, not just look good in photos.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree UK Shipping
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

Real feedback.
Thoughtful packaging.

In our customers’ own words. Selected excerpts from company reviews on Trustpilot.

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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

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We had a deadline they needed to meet for me and they did.…

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Had a very good experience with Healey. This is the second time we have used them…

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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…

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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…

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Great quality product and excellent service from Alex.

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Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.

Our Packaging Projects

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