When your product travels, your packaging speaks for your brand before the customer ever opens it. That’s why our custom mailer boxes are built for more than just protection — they’re made to surprise, impress, and retain.
Whether you’re sending out subscription kits, ecommerce orders, influencer PR boxes or startup launches, Healey Packaging designs mailer boxes that hold up in transit and look good doing it. With tailored sizes, eco-conscious materials, and full-colour printing inside and out, you’ll get packaging that works hard from doorstep to unboxing.
From strength to style, mailer boxes need to do more than just survive shipping. We engineer packaging that arrives intact and leaves a lasting impression.
Popular Use Cases:
Our designs prioritise durability and delight, giving you a secure structure plus space for branding and messaging.
All of our mailer boxes are fully customisable. A few client favourites include:
Classic ecommerce style. Strong, reusable, and great for branded unboxing.
Offers added protection during shipping. Best for heavier products or multi-item kits.
Unique sizing available for long, flat, round, or oddly-shaped products. No standard templates here — just what fits your item.
Optional add-ons:
Sustainability is no longer a “nice to have” — it’s what customers expect. Our mailer boxes come in:
If you’re building a greener brand, we’ll make sure the packaging follows suit—right down to the material choice and whether you want a recycling icon tucked on the bottom flap.
Custom doesn’t just mean size — it means experience. With our range of finishes and print capabilities, your mailer box becomes a tactile expression of your brand.
We’ll help you find the right combination — bold or minimal, premium or playful — to leave your customer saying “wow” before they’ve even touched the product.
Whether you’re a subscription startup testing 100 boxes or a national brand shipping 10,000, we offer flexibility built around how you operate:
We’ve supported growing brands from first launch to full warehouse scale-up — and we’re happy to do the same for yours.
No in-house designer? No problem. We offer:
Your boxes won’t just look good — they’ll print right the first time.
Because we combine old-school customer care with modern production tools. You’ll never be left guessing about box styles, material options, or design setup. We guide you through the whole process — whether you’re posting handmade candles or building the next top 100 DTC brand.
Our packaging team is UK-based, hands-on, and available to walk you through:
From printed to luxury mailer boxes for premium brands or start-ups, we deliver solutions that balance performance, design, and sustainability
Pick a style, then customise size, board, finish, and print.
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Quick feedback from teams that care about clean folds, sharp print, and reliable delivery.
Answers to common questions about materials, lead times, sizing, printing, and UK delivery.
Tell us your product, target look, and how you ship. We’ll recommend the right board, print, and finish for performance.
PRODUCT CATEGORIES
PAYMENT METHODS
Select your way to pay. We accept all major cards and bank transfer.
CONTACT
Phone:(+44) 741152 3056
Email: help@healeypackaging.co.uk
Business Hours:
Monday – Saturday
09:00 – 08:00
Office:
407 Stratford Road, Birmingham B11 4jz, United Kingdom.
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