UK-Wide Delivery
Custom Packaging — No Minimum Order Flexible quantities for launches, growing brands and repeat orders.
Free Artwork Check Your artwork is reviewed before production begins.
Need Custom Packaging? Request a Quote
MAILER PACKAGING BOXES Packaging Solutions

Custom Mailer Packaging Boxes Built Around Your Product

Custom mailer boxes for ecommerce orders, subscriptions, gifts and deliveries. Specify the dimensions, corrugated board, printed design and opening experience required for your products.

Protects ProductsSecure structure for packing and delivery
SustainableRecyclable and responsible options
High Quality PrintCMYK, Pantone and premium finishes
Strong & ReliableDurable materials for safe delivery
Healey Packaging company reviews on Trustpilot
★★★★★ 4.7/5 26 company reviews
2+ Packaging
Solutions
Not sure which packaging is right for you? Our team can help match the structure to your product, brand and budget.
Speak to an Expert
Custom DimensionsMade to fit your product precisely.
No Minimum OrderNo minimum order quantity.
Printed to Your BrandCMYK, Pantone and specialist finishes.
Fast Turnaround7-10 working days after artwork approval.
Mailer Box Range

Explore Mailer Packaging by Dispatch Need

Browse mailer boxes for ecommerce, subscriptions, retail delivery and branded unboxing.

Recent Packaging Projects

Real packaging work produced for customer brands.

View All Case Studies
CHASKA Custom Pillow-Style Shawarma Sleeves with Food-Safe 300gsm Card

CHASKA Custom Pillow-Style Shawarma Sleeves with Food-Safe 300gsm Card

Healey Packaging produced custom pillow-style shawarma sleeves for CHASKA using 300gsm food-safe BSB card, full-colour CMYK...

View Case Study
JAMONYX Custom Reverse Tuck Boxes in 350gsm SBS Card with Gold Foil

JAMONYX Custom Reverse Tuck Boxes in 350gsm SBS Card with Gold Foil

Healey Packaging produced 1,200 luxury reverse tuck boxes for JAMONYX across two black-and-white designs, three sizes,...

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Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Fourmula started with 10 physical sample boxes for a compact supplement product, then moved toward a...

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How Your Packaging Is Produced

1

Requirements

Share product size, quantity, use case and artwork status.

2

Structural Planning

The right size, board and box style are reviewed.

3

Artwork and Proofing

A digital proof is prepared before production begins.

4

Production

Boxes are printed, cut, folded and finished to specification.

5

Quality Control

Finished packaging is checked for structure and print quality.

6

Delivery

Completed packaging is packed and delivered to your business.

What Customers Say

We have been using Healey for years and are always impressed by the service, quality and speed.

Harry George

The packaging is of high quality, strong cardboard. I will definitely be using them again.

Amanda Newman

Great communication, quick and good product. I really recommend.

JOON Plant Based Atelier

Frequently Asked Questions

There is no minimum order quantity. Share your required quantity, style, material and finish for a tailored quote.

Ready to Create Packaging Built Around Your Product?

Share your product, size, material and quantity requirements. Our team will help you choose the right structure, print and finish.

Free Design Support No Minimum Digital Proof UK Delivery

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

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