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Double Wall Tuck Front Boxes

Types of packaging solutions, Double Wall Tuck Front Boxes They have a durable double-wall construction and a tuck front design. The construction; two sheets of corrugated cardboard. It offers a little extra protection and support for the goods. They come in different sizes for example 12 x 12 x 12 inches to 24 x 24 x 24 inches. These are typically used for transporting delicate products, bulk storage, and gift packing.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

What are double wall tuck end boxes?

A box type for storing and transporting products like a double wall tuck front boxes. They offer additional padding and stability during transit and storage. These cartons are best to use for e-commerce, retail, and manufacturing industries.

Wholesale Double Wall Tuck Front Boxes

Double wall tuck front boxes are more cost-effective for businesses when purchased in bulk. You can get wholesale pricing for bulk orders, and in many cases, these prices can be negotiated with suppliers. Businesses can reach out to suppliers themselves or search the web for wholesale packaging suppliers.

While buying wholesale, a few factors should be kept in mind such as, minimum order quantity and lead time. Minimum order quantity refers to the least number of boxes which can be purchased on discount. The lead time is the time required to delivery the boxes after order placement.

Bulk purchasing allows businesses to cut out the middle man. This saves costs and makes the packaging process easier.

Custom Double Wall Tuck Front Boxes Designed

How You Should Go About Designing Custom Double Wall Tuck Front Boxes? Businesses should choose the shape and size of the box first. It can go either way depending on the product being packaged and the protection needed.

The next step is to choose the material for the box. Healey packaging makes these boxes by incorporating corrugated cardboard but other materials.

After the size, shape, and material is finalized, companies can then move on to designing the graphics and layout of the box. You can also add your logo, text or images.

After getting the design, the companies work with a manufacturer to get the boxes made. They give the design files and specifications and make sure the boxes are quality sound.

Tuck Front Mailer Boxes With A Double Wall

These double wall tuck front mailer boxes are an excellent way to ship products through the mail. They offer additional protection and they can be adjusted according to the business requirements.

To create mailer boxes, first, the businesses set the size and shape of the box. This will depend on the product dimensions and the collaterals that need protection when travelling.

Now the fabric of the box has to be selected. The most used type is corrugated cardboard, but it can also be done in plastic or paperboard.

Following this, the businesses create the designs, and layout for the mailer boxes. You can add logos, text, or images to customise them.

Lastly, manufactures produce these boxes for businesses. They specify and ensure the final product meets their desired specifications.

Tuck Front Boxes With Logo

Printing a logo on double wall tuck front boxes can help businesses customise their packaging. Logos can also be added using various printing methods which include offset printing or digital printing.

Designed in-house using design software or by design online with Healey Packaging. We also provide free graphic design support.

After finalising the logo, the businesses send the design to the manufacturer. The logo gets printed on the boxes at the manufacturer according to the specifications provided.

With a logo printed on the packaging, it becomes identifiable and adds up in the overall presentation, making it personalised.

Economical Double Wall Tuck Front Packaging

Many companies try out economical becoming cost-efficient and it performs miracles for these people. Businesses can look online for wholesale suppliers to find lower-cost products. Many of these suppliers had discounts for larger orders.

Cost-saving also comes by way of substitute materials. Such as the more recyclable cardboard or biodegradable materials which are typically notably cheaper and more environmentally friendly.

However, quality matters check the quality of boxes when you get them cheap. Businesses should ensure that boxes are well-built and that they will hold sturdy and protect adequately.

Use of cheap double wall tuck front boxes also includes shipment, storage or gift packaging. This makes them more economical and flexible making them a practical solution for companies.

Order Custom Printed Tuck Front Boxes in Bulk

Healey Packaging helps businesses to get customised double wall tuck front boxes in bulk. Bulk purchases or simply inexpensive materials, are how companies create savings. Features such as logos and box functionality allow businesses to customise boxes according to their needs. If you want to save some extra money, you can get a free quote at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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