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Double Wall Tray Boxes

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Bestseller Custom Printed Low MOQ

The structure of these double wall tray boxes is simple but effective. These include an inner container and outer box. The inner tray keeps the contents snug and the outer box provides additional protection....

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Design Double Wall Tray Packaging Templates

Double wall tray boxes are among the packaging that provides more protection. They are great for transporting and packaging breakable or delicate goods. Double wall tray boxes are best known for security, organisation, and efficient use. Here, you will read a detailed workflow and a list of templates for double wall tray boxes design.

Types of Double Wall Tray Packaging Templates

Standard Double Wall Tray Box Template Type 1

This means that a standard double wall tray box is a common box type, but very customizable. The double wall construction and tray-style design for easy access. Double Wall Tray Box-The perfect box for packing and shipping small to medium items.

Custom Double Wall Tray Box Template Type 2

A double wall tray box is a template type of container that is designed for specific applications or industries and also a custom Double wall tray box. Its a double wall construction with a custom tray design to fill the special requirement of the goods stored. The 2-Tier Double Wall Tray box is ideal for unique or specialty items.

Lid double wall tray box Template 3

One is double wall tray box with lid which is template type that provides more protection and security. It consists of double wall, tray type and lid that allows easy access to the content. So, Double wall tray box with lid is the best way to store and move your valuable or delicate items.

Complete Design Process

Step 1: Dimensions and the material for your box

Decide the box dimension and its material for double wall tray box design. It includes taking into account the dimensions and weight of the products to be stored. The size of the box has to be considered in terms of length, width and height, as well as the thickness of the box walls and tray.

When selecting material, think about the durability and stoutness. Good options include corrugated cardboard or plastic. Consider any additional needs, like needing to be moisture resistant or static proof, too.

Step 2: Choose a Tray Design

The next stage is to select a tray layout that works for you. Among them: fixed or removeable tray, and adjustable.

The first thing that is important to take into consideration to choose a design of your trays is the size and shape of the product that has to be stored. You will also have to consider how practical the tray is and if it offers sufficient support and protection for the items.

Step 3: Choose how many compartments to include

Once you have designed the tray, the next step is to determine the number of compartments or the cells within the tray, and to set the location of them. This will vary based on the size and shape of the items to be stored and the needs of organisation and accessibility.

Based on how readily available the products are, cite the range of compartments/cells and their placement; After this, you also need to consider if the products are secure and supported in the compartments or cells.

Step 4: Incorporate Further Design Details

Add design elements Like logos, text, or images of any other kind. Which also can contribute to improve its design and appearance and provide useful information and branding, too.

When using these other design components, choose for readability and comprehension. You should also consider if they are giving enough information and branding.

Moreover, the box needs to be easy to open and close, and offer easy access to the contents too. Finally the box should be able to accommodate for logos, text, and images for branding and informational purposes.

Design Tools and Software

Probably the most helpful aspect of design tools and software are the design tools and software used to design a double wall tray box. These are CAD (computer-aided design) software, graphic design software, and packaging design software.

The software is used to design your box in detail and prepare a model. Software enables users to create and modify graphics, logos and text. Packaging design software lets you design and modify designs from box, double wall tray boxes.

Some Tips For Designing A Double Wall Tray Box

  1. Take into consideration the dimensions and weight of products.
  2. Select a material that is durable and strong.
  3. Make the contents easily accessible
  4. Include some design fields to customise and brand.

These are just some of the tips that you will need to use while designing double wall tray box.

Where to get Printed Double Wall Tray Boxes?

Choose Healey Packaging double wall tray box to serve all needs. Healey Packaging is your trusted partner backed by years of experience and expertise in designing and manufacturing custom packaging solutions. You can send us free quote request to make your own printed boxes. Send us email at help@healeypackaging.co.uk.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes and add-ons.

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Why Double Wall Tray Boxes Works

Product Protection

Adds structure around the product during storage and dispatch.

Premium Brand Image

Creates a stronger first impression before the product is opened.

Better Customer Experience

Makes ordering, receiving and unboxing feel more considered.

Retail & Shelf Impact

Helps packaging communicate clearly in busy retail settings.

Shipping Performance

Supports safer handling across packing, delivery and fulfilment.

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Need Help Choosing the Right Packaging?

Our packaging team can help you choose the right board, structure, finish and artwork setup based on your product, shipping method and brand presentation goals.

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  • Shipping Conditions
  • Branding Goals
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