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Custom Packaging From 100 Units Flexible quantities for launches, growing brands and repeat orders.
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Estimated price £0.10 - £1.10 Final price depends on material, size and quantity.

Header Cards Printing

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Bestseller Custom Printed Low MOQ

Header cards might look small, but in retail they do a lot of heavy lifting. They hold the product in place, carry the branding, and often decide whether someone picks the item up or...

10+Years Experience
200+Brands Served
100MOQ From Units
FreeUK Shipping
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Custom Header Cards Printing for Retail Packaging

Header cards are one of the most practical ways to turn loose or bagged products into shelf-ready items. From accessories and stationery to food, cosmetics, and hardware, header card packaging gives products a clear identity and makes them easy to display.

We produce custom printed header cards that fold accurately, punch clean holes, and hold weight without bending. Whether your products hang on pegs, hooks, or clip strips, the card needs to stay rigid and readable. That’s where material choice and print accuracy make the difference.

What Is a Header Card and Why It Matters?

A header card is the folded card attached to the top of a bag or pack. It acts as both a hanger and a label. Good product header cards do three things well: they support the product weight, present branding clearly, and survive handling by staff and customers.

Poorly made cards curl, tear around the hole, or split at the fold. We design retail header cards so the fold holds its shape, the hole stays reinforced, and the card doesn’t sag once it’s loaded.

Designed for Bags, Toppers, and Hanging Packs

Our printing service covers a wide range of uses. Many clients use them as bag toppers for poly bags. Others need header card bags for hanging retail products. We also produce multi purpose header card boxes for sets or grouped items that need extra support.

Card thickness, fold depth, and hole placement are all adjusted based on what’s being packed. This keeps products secure and reduces damaged stock or returns caused by torn packaging.

Print That Works Harder Than the Card Itself

Header cards often carry the only visible branding on a hanging product. That means the print has to be sharp, legible, and consistent across batches. Our header card printing UK service focuses on clean colour reproduction and accurate alignment so logos, barcodes, and product information remain clear.

Whether you’re ordering blank header cards for in-house printing or fully printed header cards UK with artwork applied, we check files before production and provide proofs for approval. This helps avoid misprints that can delay launches or cause compliance issues.

Smart Materials: Sustainable & Strong Header Cards

Most cardboard header cards are produced using sturdy paperboard that balances strength and cost. We select the stock based on product weight rather than appearance alone. Where required, FSC®-certified materials are available and documentation can be supplied.

We avoid unnecessary coatings unless they improve durability. This keeps the cards recyclable and suitable for brands with sustainability goals, without over-engineering the packaging.

A System for Expansion: Reliable Header Card Supply

As product ranges grow, consistency becomes critical. Healey Packaging supplies product header card printing in both short runs and wholesale volumes. Once your header card template is approved, we keep specifications on file so repeat orders stay consistent.

This makes it easier to restock, add new SKUs, or roll out packaging across multiple retailers without redesigning every time. Typical turnaround is around 7–10 working days after proof approval.

Thousands of Cards, One Standard: The Healey Packaging Way

For more than five years, we’ve produced thousands of header cards for UK retailers, manufacturers, and distributors. Clients choose us because we focus on practical performance: folds that hold, holes that don’t tear, and print that stays sharp across reorders.

Every job includes artwork checks and proof approval before printing begins, reducing errors and delays.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes and add-ons.

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Why Header Cards Printing Works

Product Protection

Adds structure around the product during storage and dispatch.

Premium Brand Image

Creates a stronger first impression before the product is opened.

Better Customer Experience

Makes ordering, receiving and unboxing feel more considered.

Retail & Shelf Impact

Helps packaging communicate clearly in busy retail settings.

Shipping Performance

Supports safer handling across packing, delivery and fulfilment.

Our Packaging Projects

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Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Custom folding carton / supplement box

Fourmula needed compact supplement boxes with premium holographic detailing, starting with physical samples before moving into a 1,000-box…

View Project
Envoplan Furnish Bespoke Event Sweet Boxes

Envoplan Furnish Bespoke Event Sweet Boxes

Custom shaped folding sweet box / polygon event giveaway box

Envoplan Furnish needed a bespoke shaped box to hold sweets for events and client handouts. Healey Packaging helped…

View Project
JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

Mailer boxes with dividers

JOON Plant Based Atelier needed custom kraft mailer boxes with inner dividers for handmade hot sauce bottles. Healey…

View Project
Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Reverse tuck end flower box with PVC window

Smell the Flowers needed 1,600 large custom flower boxes that looked premium, stayed sturdy, folded cleanly, and included…

View Project

Need Help Choosing the Right Packaging?

Our packaging team can help you choose the right board, structure, finish and artwork setup based on your product, shipping method and brand presentation goals.

  • Material Selection
  • Shipping Conditions
  • Branding Goals
Speak To A Packaging Specialist
Packaging design work in a modern studio

Ready To Create Custom Packaging?

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Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

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