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★★★★★

I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
★★★★★

Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Chip Cones

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Chip cones look simple, but they fail fast when heat, grease, and service speed are not properly accounted for. Paper softens, cones lose shape, and chips spill as soon as they are handed over, slowing queues and creating mess at busy counters. At Healey Packaging, we have supplied custom chip cones to UK food operators and caterers for many years. Most problems we are asked to fix come down to grease control, cone strength, and formats that do not reflect how chips are actually served, carried, and eaten.

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1 Style
2 Material
3 Printing
4 Contact

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Select the cone style from product images.

ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Custom Chip Cones That Stand Up to the Heat, Oil & Rush

Fresh chips carry heat and oil straight into the cone. If the stock is wrong, paper chip cones absorb grease too quickly and lose rigidity. Bases soften first, then seams open. This is one of the most common problems with fish and chip cones during peak service, where cones are filled rapidly and handed over immediately. Grease resistance and board weight must be specified together, not separately.

Ergonomic Chip Cone Shapes for Maximum Stability & Grip

Not all chip cones behave the same way. A narrow chip cone tips easily once filled. A wide opening with poor taper allows chips to slide out. Correct cone geometry controls how weight sits and how the cone is held. This is especially important for small chip cones and mini chip cones, where a slight imbalance causes spills. Shape is a handling issue, not a design choice.

The Comfortable Strength of a Perfectly Balanced Paper Cone

Some operators move to cardboard chip cones expecting extra strength. In practice, overly stiff cones can be uncomfortable to hold and prone to cracking at folds.

Well-designed paper cones work better when the stock balances rigidity with flexibility. This allows the cone to hold its form while remaining comfortable in the hand, especially for cone of chips servings eaten on the move.

Your Perfect Portion Deserves Its Perfect Vessel

Using one size for all servings causes problems. Overfilled cones tear. Underfilled cones look poor and feel light. We work to defined chip cone packaging dimensions based on portion size, whether for regular servings, kids’ portions, or festive formats like festive chips cones. Correct sizing improves consistency and reduces waste across service locations.

Barrier Technology That Works at Street Food Speed

Short holding times still stress packaging. Even when chips are served immediately, oil migration starts fast. Greaseproof chip cones need coatings or liners that slow absorption without trapping steam. Poor grease proofing leads to soggy cones and stained hands within minutes. This balance is critical for street food and takeaway service.

We Think About the Holder, So You Don’t Have To

In some environments, cones are placed into holders or trays. A chip cone holder changes how pressure is applied to the cone base. If the cone is not designed for this, bases deform or split. We account for secondary handling when specifying cone strength and taper, especially for high-volume events.

We Make Sure Your Logo Outlasts Your Lunch Rush

Printed cones face constant handling, heat, and grease. For personalised chip cones, ink must resist rub-off and staining. Poor print specification results in faded branding before the cone is even used. Print needs to flex with the cone and remain legible throughout service, not just when flat.

Solving the Batch Variation Problem for UK Chip Cone Supply

Most clients order cones repeatedly, not once. Chip cones UK supply needs consistent forming, seam strength, and material behaviour across batches. Small variations create handling issues that staff notice immediately. This is why chip cones manufacturers must focus on repeatability, not just initial samples.

Supplying the UK’s Rush Hour, One Reliable Cone at a Time

We supply chip cones to fish and chip shops, food trucks, stadium caterers, and event operators across the UK. Volumes range from short seasonal runs to ongoing wholesale supply. The consistent requirement is reliability, cones that hold shape, manage grease, and keep service moving.

Our Eco-Credentials Don’t Wash Off

Where required, cones can be produced using recyclable paper-based materials. This is applied carefully so grease resistance and strength are not compromised.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Are chip cones suitable for hot food?

Yes, when grease resistance and board weight are specified correctly.

Do you supply different cone sizes?

Yes, sizes are matched to portion requirements.

Can cones be printed with branding?

Yes, printing is designed to withstand heat and handling.

Are cones suitable for takeaway and events?

Yes, cones are specified for fast service environments.

What order volumes do you supply?

We support bulk and repeat trade orders.

Do cones hold their shape during service?

They are designed to maintain structure under heat and load.

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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