100ml Bottle Boxes
Custom 100ml bottle boxes are sized around the bottle, not just its...
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BOTTLE PACKAGING BOXES Packaging Solutions
Bottle Packaging Boxes Designed for Secure Transit
Bottles require packaging that keeps them stable throughout storage, shipping and retail handling. Our custom bottle packaging boxes are manufactured around your bottle dimensions, closure type and distribution requirements, using tailored structures, protective inserts and premium printing to support cosmetics, beverages, food, pharmaceutical and wellness products across the UK.
Protects Products
Sustainable
High Quality Print
Strong & Reliable
Healey Packaging company reviews on Trustpilot
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Packaging
Solutions
Solutions
Not sure which packaging is right for you?
Our team can help match the structure to your product, brand and budget.
Speak to an Expert
Custom DimensionsMade to fit your product precisely.
No Minimum OrderNo minimum order quantity.
Printed to Your BrandCMYK, Pantone and specialist finishes.
Fast Turnaround7-10 working days after artwork approval.
Bottle Packaging Range
Explore Bottle Packaging by Product Type
Browse bottle boxes with protective structures, inserts and branding for glass, plastic and retail bottles.
50ml Bottle Boxes
Our custom 50ml bottle boxes are empty outer packs made around your...
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Custom 10ml Bottle Boxes
When you’re dealing with a 10ml bottle, there’s no margin for error....
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Custom 15ml Bottle Boxes
When you’re packaging a 15ml bottle, precision matters more than size. These...
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Custom 2 Oz Bottle Boxes
A 2 oz bottle may look small, but it carries big responsibility....
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Custom 200ml Bottle Boxes
A 200ml bottle has presence. It feels substantial in the hand, carries...
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Custom 20ml Bottle Boxes
Custom 20ml bottles are everywhere — from essential oils and tinctures to...
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Custom 4 Oz Bottle Boxes
Small bottles carry big value — oils, serums, tinctures, supplements — all...
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Custom 60ml Bottle Boxes
A 60ml bottle sits in a very competitive space. It’s a common...
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Product Applications
Bottle Packaging Built Around the Product Inside
Bottle capacity is only one part of the specification. Glass weight, bottle geometry, closures, dispensers, accessories and the intended sales route all influence the structure required around the finished product.
Filled weight, neck height, base diameter and carrying method should be confirmed before the outer structure and internal separation are specified.
Fragrance & Perfume
Decorative glass, heavy bases and tall caps often require accurate fit and controlled upright presentation.
Skincare, Serums & Oils
Droppers, pumps and narrow bottles need enough closure clearance without leaving excessive room for movement.
Sauces & Condiments
Dense filled products can place more load on the base and may need stronger grouped or distribution packaging.
Juices & Soft Drinks
Carriers and cases should account for combined filled weight, lifting points, divider spacing and stacking.
Supplements & Wellness
Retail cartons often need repeatable dimensions, clear information panels and consistent presentation across SKUs.
Gift Sets & Presentation
Bottles, glasses, accessories or literature can be organised in one fitted presentation system without unnecessary void space.
Structural Fit
Bottle Dimensions That Control the Packaging Fit
Two bottles with the same stated capacity can have different heights, shoulders, bases and closures. The carton should be developed from the actual finished container or an accurate technical drawing.
Measurement Map
Measure More Than the Stated Volume
These dimensions determine loading clearance, insert geometry and the internal carton size.
Overall Height
Include the complete cap, cork, pump, spray, dropper or trigger in the measurement.
Maximum Width
Measure the widest point across the body, shoulder or base rather than assuming a nominal diameter.
Closure & Shoulder
Tall or irregular closures may require protected headspace and additional upper support.
Filled Weight
Use the weight of the sellable filled bottle because it influences board grade and base performance.
Movement Control
Support the Bottle at the Points That Matter
Useful structural brief
Height · maximum width · filled weight · closure · pack quantity · route to market
A sample bottle can improve fit checking. If a sample is unavailable, provide an accurate dimensioned drawing and review the dieline guidelines before artwork is prepared.
Board & Material Selection
Choose Bottle Packaging Materials Around Weight and Use
Material choice should follow the filled bottle, pack dimensions, internal support and route to market. A stronger board is useful only when it works with the structure and the protection actually required.
Retail Carton Material
Folding Boxboard
A smooth folding carton material suited to perfume, skincare, supplement and other individual bottle packs where detailed print, flat storage and efficient assembly are priorities.
Best forSingle retail bottles and lighter gift sets
PrintDetailed graphics, colour and specialist finishes
ConsiderBoard weight against filled bottle load
Natural Board Material
Kraft Board
Kraft board creates a natural fibre appearance for oils, artisan drinks and understated product ranges. Artwork should be planned for the brown substrate because lighter colours reproduce differently.
Best forOils, craft drinks and naturally positioned ranges
PrintBold graphics and controlled colour palettes
ConsiderContrast, small text and required rigidity
Protective Transit Material
Corrugated Board
Corrugated structures provide greater compression resistance for heavier bottles, multipacks, ecommerce shipments and wholesale distribution where stacking and handling are more demanding.
Best forMultipacks, delivery and distribution cases
StrengthFlute and liner selected around the full load
ConsiderTotal filled weight and stacking conditions
Premium Presentation Material
Rigid Greyboard
Rigid greyboard creates a substantial presentation format for fragrance, premium drinks, corporate gifts and multi-item bottle sets where a controlled opening experience matters.
Best forPremium gifting and launch collections
PresentationPrinted wraps, textured papers and finishes
ConsiderInternal fit still needs separate support
Movement & Impact Control
Protect Glass Bottles and Multipacks Without Overpacking
Bottle protection should control movement, prevent glass-to-glass contact and support the filled load without gripping the product so tightly that pressure is concentrated around the shoulder, base or closure.
Neck & Closure Support
Allow protected headspace around pumps, droppers, caps and corks while limiting tipping.
Useful options: collars and upper supportsBody Movement Control
Reduce repeated sideways movement so the bottle does not strike the carton wall or adjacent items.
Useful options: die-cut inserts and close-fitting cellsBase Load Distribution
Heavy filled glass can place significant force on a small footprint at the bottom of the pack.
Useful options: base cradles and reinforced structuresMultipack Separation
Grouped bottles need enough divider height and cell stability to limit bottle-to-bottle contact.
Useful options: partitions and corrugated fitments
Protection principle
Test the Complete Packed Configuration
For heavier, fragile or higher-value products, review the bottle, insert and outer structure together. The relevant check is the assembled pack under its expected handling and stacking conditions—not one component in isolation.
Structure & Sales Route
Choose the Bottle Box Style Around How the Product Is Sold
Retail, gifting and ecommerce do not require the same structure. Select the box format around presentation, opening experience, handling and the protection expected from each packaging layer.
Retail
Tuck-End & Seal-End Cartons
Efficient individual packs for shelf presentation, branding and product information.
- Best for
- Single retail bottles
- Watch point
- Base strength and closure clearance
Presentation
Sleeves, Drawers & Window Packs
Useful where product reveal, visible presentation or a more deliberate opening sequence matters.
- Best for
- Fragrance, skincare and presentation ranges
- Watch point
- Fit, insert position and exposed bottle areas
Gift
Rigid & Magnetic Presentation Boxes
Designed for higher-value gifting, launch collections and bottle-and-accessory sets.
- Best for
- Premium bottles and gift collections
- Watch point
- Do not rely on rigid walls alone for internal restraint
Ecommerce & Distribution
Mailers & Shipping Cases
Protective structures for fulfilment, courier networks, wholesale supply and grouped bottle movement.
- Best for
- Delivery, multipacks and trade distribution
- Watch point
- Parcel dimensions, stacking and complete filled load
Layered ecommerce packaging
Let Each Packaging Layer Perform One Clear Job
01BottleThe product being protected
→
02Customer-Facing PackBrand, information and presentation
→
03Distribution LayerCourier or warehouse protection where required
Print & Presentation
Print Bottle Packaging as One Coordinated Brand System
The bottle label and outer carton should read as one range. Colour, product information, SKU differentiation and selected finishes should be planned after the structural panels are confirmed.
Colour
CMYK supports full-colour graphics, while Pantone references can provide closer control for established brand shades.
Range Consistency
Keep logo placement, colour logic and key information recognisable even when carton dimensions change between SKUs.
Product Information
Reserve practical space for product names, variants, instructions, barcodes and other required information.
Specialist Finishes
Matt, gloss, foiling, embossing, debossing, Spot UV, windows and textured wraps should be used where they add visible value.
B2B Range Planning
Plan Bottle Packaging as a Repeatable Product Range
Bottle ranges often share the same brand rules while dimensions, inserts and artwork vary between products. Separating fixed specifications from SKU-specific details makes repeat purchasing easier to manage.
Set the Core Specification
Retain approved board, structure, dimensions and insert details where the packed bottle remains unchanged.
Keep Shared Brand Rules
Use consistent colour, logo placement, typography and information hierarchy across related products.
Adapt Structure Where Needed
Different bottle shapes, closures and filled weights can require their own internal fit even within one range.
Retain Approved References
Use approved structural and artwork references to make future orders clearer to brief and easier to compare.
Ordering
No minimum order requirement
Production
Typically 7–10 working days after artwork approval
Supply
Suitable for single SKUs and wider bottle ranges
Useful quotation brief
Share the Details That Change the Specification
Bottle dimensions, filled weight, closure, pack quantity, sales route, required insert, order quantity and artwork status provide a practical starting point for a custom bottle packaging quotation.
Recent Packaging Projects
Real packaging work produced for customer brands.
CHASKA Custom Pillow-Style Shawarma Sleeves with Food-Safe 300gsm Card
Healey Packaging produced custom pillow-style shawarma sleeves for CHASKA using 300gsm food-safe BSB card, full-colour CMYK...
View Case Study
JAMONYX Custom Reverse Tuck Boxes in 350gsm SBS Card with Gold Foil
Healey Packaging produced 1,200 luxury reverse tuck boxes for JAMONYX across two black-and-white designs, three sizes,...
View Case Study
Fourmula Custom Supplement Boxes with Lamination and Holographic Finish
Fourmula started with 10 physical sample boxes for a compact supplement product, then moved toward a...
View Case Study
Envoplan Furnish Bespoke Event Sweet Boxes
A bespoke shaped sweet box created for Envoplan Furnish events, produced across two 300-box runs with...
View Case StudyHow Your Packaging Is Produced
Requirements
Share product size, quantity, use case and artwork status.
Structural Planning
The right size, board and box style are reviewed.
Artwork and Proofing
A digital proof is prepared before production begins.
Production
Boxes are printed, cut, folded and finished to specification.
Quality Control
Finished packaging is checked for structure and print quality.
Delivery
Completed packaging is packed and delivered to your business.
From our customers
Real feedback.
Thoughtful packaging.
In our customers’ own words. Selected excerpts from company reviews on Trustpilot.
Review excerpt
Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…
Patrick Hennessy
PublishedReview excerpt
Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.
Iona
PublishedReview excerpt
I had a great experience working with Healey Packaging, I love my new candle boxes.…
Lisabel Biscaldi
PublishedReview excerpt
We had a deadline they needed to meet for me and they did.…
Jason Hart
PublishedReview excerpt
Had a very good experience with Healey. This is the second time we have used them…
customer
PublishedReview excerpt
Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…
Zeeshan Iqbal
PublishedReview excerpt
I looked through about 100 unhelpful suppliers, then found Healey Packaging.…
Max Faulkner
PublishedReview excerpt
Great quality product and excellent service from Alex.
QCL Scientific
Published
1 / 8
Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.
Frequently Asked Questions
We produce custom bottle packaging for products including wine, spirits, beer, cider, perfumes, skincare, essential oils, cosmetics, sauces, syrups, juices, supplements and speciality beverages. Packaging can be developed for individual bottles, paired products, gift sets and multi-bottle formats.
Yes. Bottle packaging can be developed around the finished container rather than a standard box size. Overall height, maximum width, closure profile, shoulder shape and filled weight can all affect the carton dimensions and internal support required.
Yes. Custom inserts, partitions, collars and bottle supports can be used to help reduce movement during storage and handling. The most suitable option depends on the bottle shape, filled weight, pack quantity and intended distribution route.
The best material depends on the product and how the pack will be used. Folding boxboard suits many individual retail cartons, while corrugated board provides greater structural strength for heavier bottles, multipacks and shipping. Rigid greyboard is commonly used for premium gift packaging where presentation is a priority.
Yes. Bottle packaging can be developed for ecommerce fulfilment using suitable outer structures and internal support to control movement during delivery. In some cases, the customer-facing bottle carton may sit inside a separate protective distribution pack for courier handling.
Bottle packaging can be printed using CMYK or Pantone colours, depending on the artwork and colour requirements. Finishing options can include matt or gloss lamination, soft-touch finishes, Spot UV, foil blocking, embossing, debossing and die-cut windows where appropriate for the material and pack design.
Yes. Premium bottle packaging can be developed for retail gift sets, corporate gifting and presentation ranges. Options include rigid boxes, magnetic closure boxes, drawer formats and two-piece presentation boxes with fitted inserts where required.
For a more accurate quotation, provide the bottle dimensions, filled weight, closure type, quantity, intended pack format, sales or distribution route, printing requirements and whether inserts or dividers are needed. Artwork status and the delivery destination are also useful.
Healey Packaging offers no minimum order requirement for custom bottle packaging. Standard production is typically 7–10 working days after artwork approval, although more complex structures, materials or specialist finishes can affect the final schedule.
Yes. If the artwork is still being developed, Healey Packaging can support structural planning, dielines, artwork preparation and print specifications before production. Final artwork should be checked against the approved structure before manufacturing begins.
Paperboard, kraft and corrugated options can be considered where they meet the required protection and presentation needs. Recyclability can be affected by coatings, laminates, windows, foils and inserts, so the complete packaging system should be reviewed rather than the outer board alone.
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Ready to Create Packaging Built Around Your Product?
Share your product, size, material and quantity requirements. Our team will help you choose the right structure, print and finish.
Free Design Support
No Minimum
Digital Proof
UK Delivery