Corrugated Boxes
Strong products deserve strong packaging. That’s exactly what our custom corrugated boxes are designed for. Whether you’re sending goods across the UK, stocking shelves for retail, or supplying wholesale orders, we build boxes that protect, present, and scale with your business. With decades of experience behind us, Healey Packaging has supplied thousands of brands with corrugated packaging that not only keeps products safe but also reflects the quality of the name printed on the box.
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The Silent Guardian of Your Product: Custom Corrugated Boxes
If you’ve ever had something turn up dented or broken, you’ll know how quickly a customer loses faith. One flimsy box can undo a lot of effort. A stronger, well-thought-out carton does the opposite — it keeps the product safe and shows you’ve taken care.
That’s what corrugated does well. A corrugated cardboard box isn’t fancy, but the right ply and fluting give you the strength you need so goods arrive the way you packed them.
We’ve Seen It All. So Your Box is Ready for Anything
We’ve been making corrugated boxes here in the UK for more than 20 years. In that time, we’ve worked with just about everyone — small start-ups trying to get their first orders out the door, through to national retailers who need thousands at a time. Food, clothing, electronics, gifts… we’ve seen it all, and that experience means we know what works.
When you order from us, you’re not just dealing with another set of corrugated box manufacturers. You’re working with a team that understands how much your packaging says about your business — and how easily a weak box can harm your reputation.
A Corrugated Box for Every Need
Not every product needs the same type of protection. That’s why we create solutions tailored to your business.
- 3 ply corrugated box: Lightweight but tough, ideal for smaller items or inner cartons.
- 5 ply corrugated box: Extra strength for heavier products, bulk shipments, or fragile goods.
- Corrugated shipping boxes: Designed for transit, tested to withstand stacking and handling.
- Bespoke corrugated boxes: Built around your exact dimensions to avoid wasted space and reduce filler.
- Corrugated carton boxes for retail: Clean, printable surfaces that double up as branding.
Whether you’re buying bulk corrugated boxes for warehouse stock or a run of bespoke boxes for a product launch, we’ll build to your size, your spec, and your deadlines.
From Robust to Responsible: Your Material Spectrum
We work with durable corrugated board in different flute grades, chosen according to your product’s weight and fragility. Standard white or brown kraft finishes are available, along with custom printing options. High-resolution CMYK, Pantone matching, or simple one-colour branding—whatever suits your needs.
For food and beverage brands, we also provide corrugated packaging boxes that meet food-safe standards, with coatings that resist moisture and grease. And if sustainability matters to your business (and it does for many UK buyers), we offer FSC®-certified materials, recyclable inks, and low-impact coatings.
How Corrugated Packaging Helps Your Business?
Think of packaging as more than a cost—it’s a business tool. Done well, it will:
- Protect products so they arrive intact, cutting down on costly returns.
- Support branding by showing off your logo, colours, or product info clearly.
- Build loyalty when customers see you’ve invested in quality packaging.
- Improve efficiency with designs that match your exact corrugated box dimensions, saving storage space.
- Scale with you as your order volumes grow, with bulk boxes always available.
Expert Guidance, Every Step of the Way
Getting started is straightforward. Share your product sizes or sketches, and we’ll work out the best structure and materials for your job. You’ll get a dieline proof before production, so there are no surprises.
- MOQ: Just 100 units, ideal for smaller businesses.
- Lead time: 10–14 working days after artwork approval.
- Support: Real people on the phone or email, not automated ticket systems.
And if you’re in a hurry, we can fast-track production and delivery across the UK.
Ready to Order Your Corrugated Packaging?
If you’re tired of flimsy cartons that don’t live up to your product, it’s time to make the switch. Our custom boxes combine strength, branding, and flexibility in one reliable package. Whether you need to buy corrugated boxes in bulk or create a corrugated packaging box tailored to your latest launch, Healey Packaging is here to make it happen.
Get in touch today—let’s build packaging that protects your product and strengthens your brand.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Will 3-ply be strong enough for my products?
For lighter, non-fragile items, absolutely. But if you're shipping valuable, heavy, or delicate goods, don't risk it. 5-ply provides significant extra strength and crush resistance for maximum security. When in doubt, go stronger.
Can you make custom sizes?
Yes. We produce corrugated board boxes to your exact dimensions, so you don’t waste money on filler or oversize cartons.
Do you offer wholesale pricing?
Yes, we supply bulk corrugated boxes at competitive rates, with consistent quality across large runs.
Are your corrugated boxes eco-friendly?
We offer FSC®-certified board and recyclable inks. Many of our boxes are fully recyclable after use.
Can I get my logo printed on corrugated packaging?
Absolutely. From simple one-colour prints to full CMYK artwork, we provide sharp, durable printing on all surfaces.
Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.
