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Custom Foundation Boxes

Packaging is important in protecting products. Customised foundation boxes maintain both texture and appearance. With custom foundation boxes, you can get printed boxes for foundation that meet a target purpose. There are different forms of custom boxes. Each of these are tailored for different needs, type and motto of the brand. Combined with foil accents, a glossy finish gives an eye-pleasing elegant look.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Types of Custom Foundation Boxes

Paper Foundation Boxes

One of the most cost effective and environment friendly foundation packaging is paper foundation boxes. Paper boxes are recyclable therefore are in line with the sustainable packaging trend. These boxes are also very light which prevents damage to the foundation products.

Cardboard Foundation Boxes

Due to the strength and flexibility of cardboard, cardboard foundation boxes are one of the most popular packing options. Protecting foundation goods, cardboard is thicker and more durable than standard paper.

Labelling for cardboard foundation boxes can be manufactured to specific dimensions in a variety of colours. It helps brands to develop eye-catching packaging. You can also apply embossing and debossing are also effectively applied to cardboard.

Types of Packages According to the Shape

Rectangular Foundation Boxes

Rectangular foundation boxes are useful in the sale and supply because they occupy relatively little space and can be easily stacked on a shelf. In addition, their uniform shape makes it possible that products are arranged in a specific order, therefore leaving sufficient room for logos.

Round Foundation Boxes

Round foundation boxes find importance in the market place because of their shape and beauty. They are frequently used for individual or loose powder foundations and easily captured the seller’s visuals. Round boxes are popular among companies wanting a more cutting-edge shape that is still easy to carry.

Compact Foundation Boxes

The featured offered by the compact foundation boxes is the portability. Compact customers tend to prefer these boxes because they easily fit into handbags or pouch and contains a mirror within them for convenience. The practical and visual aspects make a compact box an ideal for promotional samples.

Luxury Foundation Boxes

Luxury foundation boxes can be seen as an extension of the brand, increasing desirability of their products. They can be made of coated paper or cardboard because they are usually adorned stylishly with metallic foil, glossy fabrics, or have an embossed decorative layer.

Minimalism Foundation Boxes

Pure and uncluttered style, minimalist foundation boxes are targeted toward simplicity where they are made in mostly bland colours with a low fount of information and marketing. These boxes suit brands that embrace elegance in their simplicity and are affordable and attractive. A plain, balanced box with a tiny logo can look more simplistic and surely please customers.

Custom-Shaped Foundation Boxes

Custom-dimensioned foundation boxes are very good for brand differentiation. They can be shaped creatively for example hexagon or star shaped which will make a fitting shape for the brand or product. This box style grabs attention and good for new launches or special editions.

Custom Foundation Boxes Part Design Features

A. Colors and Graphics

From consumer’s point of view, colours and graphics applied on a foundation box play an important role in advertising and getting attention. There can be some colours which will market the brand such as pastel for natural or pastel for colourful.

Logos can also be highlighted using high quality graphics and printing. When flowers are used, their images appear to be expressive. Such basic principle can easily serve as a floral nature that looks beautiful.

Dimensions and Orientation

Dimension and orientation of a foundation box also play an important role in its use. For example, a slim version that is sleek and functional makes sense for customers who carry foundation in their bags. Another example would be a more convenient box as a pull out tray.

Printing and Finishing Options

Printing Techniques

For custom foundation boxes, a wide variety of custom foundation boxes printing methods are available. The typica are offset, digital and screen printing methods. For people who need a lot of custom boxes, offset printing is the way to go because it has the best colour quality.
But, even if it only accommodates lower volumes, digital print has a short lead time and a diverse range of applications. The added feel to the box is provided also by a screen print texture surface that gives a robust finish.

Finishing Options

Finishing options such as matte, glossy, or foil-stamping can also be used to enhance the aesthetics of the box. Matte finishes create a softer and more elegant appearance while gloss finish creates a more shine and vibrancy.

Gold or silver foil-stamping is a decorative technique that can accentuate a logo or design.

Manufacturing and Supply Chain Considerations

Finding a Responsible Manufacturer

Selecting an appropriate manufacturer is one of the main ways of guaranteeing both quality and timely delivery of orders. Scrutinising suppliers to evaluate their MOQ’s, lead times and the scope of customization would assist brands in identifying a suitable partner for their foundation box production.

Quality Control and Assurance

Control over the quality of a product mainly defines the integrity and aesthetics of the foundation boxes. There is in most cases a cycle of quality assessment by a lot of manufacturers looking for defects before the item is shipped out. They can include checks for print images, and checks for box stability in order to avoid product defects so that customers are satisfied with their purchases.

Cost and Budgeting Considerations

Factors Affecting Cost

The costs of custom foundation boxes may differ one from another because of the materials and the quantity, the printing as well as the finishing. Embossing and foil-stamping are high-end materials which enhance the quality of a custom foundation box but also add cost. On the contrary, simpler designs using paper-based materials only, are more affordable.

Budgeting Strategies

Having a budget in plan is of advantage to brands because it enables them in allocating resources accurately for their packaging. Budgeting on the order volume and the design technique can be a way to cut on costs but with no compromise on quality.

Get Personalised Boxes with Healey packaging

While dealing with the right manufacturers and having a good budget brands can have the desired foundation packaging that they want. Healey Packaging has assisted with different custom packaging giving a helping hand to the cosmetic brands with unforgettable packaging. Contact us at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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