Custom Hairspray Boxes
Hairspray packaging has to deal with pressure, weight, and regulation all at once. Aerosol cans aren’t forgiving if a box flexes or splits during handling. Our custom hairspray boxes are made for brands that need packaging to hold its shape, protect pressurised cans, and arrive shelf-ready. Healey Packaging works with UK cosmetic and grooming brands that rely on boxes staying consistent from packing line to retail display.
Share your box details and we will send your price.Get Your Custom Quote
Designed for the Drop: Impact-Resistant Boxes for Aerosols
Hairspray cans are tall, weighted at the base, and sensitive to impact. That means hairspray packaging boxes need a stable structure that keeps the can upright without forcing a tight fit.
We size each box around the exact diameter and height of the can. This prevents internal movement while avoiding pressure on the metal container. The result is packaging that supports the product during storage, shipping, and retail handling.
Damage-Proof Shipping for Hairspray: Fewer Dents & Returns
Aerosol products are often damaged by tipping or repeated knocks, not by single impacts. Our custom made hairspray boxes focus on balance and rigidity so the box stays square once assembled.
For brands selling online or shipping in bulk, this reduces dented cans and crushed cartons. Fewer damaged units mean fewer returns and less repacking before orders go out.
We Put Your Brand on a Pedestal, Not on a Crooked Fold
Hairspray sits in a competitive cosmetic space, so packaging needs to look clean and deliberate. We produce printed hairspray boxes where branding, instructions, and safety information remain clear and legible.
Artwork is set up to align properly with folds and edges once the box is built. Whether the look is bold or minimal, hairspray boxes printing stays consistent across repeat orders, which matters when products are stocked across multiple outlets.
Straight Cartons for Stacking, Custom Layouts for Kits
Most hairspray products are packed in straight cartons because they stack cleanly and stay upright during transport. The shape keeps the can steady without forcing it into a tight fit.
Some orders include more than one item in the same pack, for example styling tools or boxes for hair extensions, as part of bundled cosmetic sets. In those cases, the box layout is adjusted so each item sits separately. The outer box stays rigid, while the inside is shaped to stop products knocking into each other.
Our Materials Solve the Bowing, Tearing & Scuffing Problem
Most hairspray boxes wholesale orders are produced using sturdy cardboard selected for rigidity and clean folding. The board needs to support the weight of the can without bowing or tearing at the seams.
Where requested, eco friendly hairspray boxes can be produced using FSC®-certified board, with documentation supplied on request. We avoid unnecessary finishes unless they help with scuff resistance during handling.
Bulk and Wholesale Hairspray Boxes for UK Brands
Healey Packaging supplies hairspray boxes bulk for UK cosmetic manufacturers, distributors, and retailers. Once a box size and layout are approved, the same specifications are used for reorders.
This allows brands to restock without checking each delivery for changes. Most production orders are completed in around a week after artwork approval, depending on volume.
Your Specification, Precisely Executed Every Time
We produce packaging to order based on agreed sizes, layouts, and print files. Boxes are checked before production so they match what was approved. This suits cosmetic brands that need packaging to arrive ready for use, without adjustment or variation between batches.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Do you make boxes for aerosol hairspray cans?
Yes. We size the box around the can so it stays upright.
Can the boxes be printed?
Yes. We print branding, instructions, and required product details.
Do you supply wholesale quantities?
Yes. We handle bulk orders for UK businesses.
Are sustainable materials an option?
Yes. FSC® board can be used if needed.
How long does production usually take?
Around a week after artwork sign-off, depending on volume.
Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.