Custom Hanging Tab Boxes

Custom Hanging Tab Boxes Built for Retail Displays

A hang tab box is not just a standard carton with a hole added. The upper panel carries the load when placed on hooks. For that reason, we reinforce the area around the cut-out and confirm the board grade before finalising production.

Whether it’s a 5 panel box with hang tab or a straight tuck style with an integrated window and tab, the structure is developed so the hanging section does not pull away from the main body under normal retail handling.

Balanced Hang Tab Boxes for All Retail Fixtures

Retail fixtures vary. Some use thin metal pegs, others wider plastic hooks. A properly designed box with hang tab must accommodate these variations without tearing at the opening.

We position the hanging tab for packaging box layouts so it sits centrally and aligns with the product weight inside. This keeps the box balanced when displayed. Poor alignment often causes cartons to lean forward or twist on the hook.

Print That Doesn’t Crack at the Tab Fold

For brands selling in competitive retail environments, custom printed hang tab boxes need to remain visually consistent once hanging. When displayed at eye level, misaligned print is noticeable.

Our hang tab boxes printing process checks that artwork does not sit across stress folds near the tab area. This prevents cracking or flaking at the top of the carton. Logos, instructions, and product details are placed with the fold lines in mind.

When Adding a Window Changes the Load Path

Some products benefit from partial visibility. In those cases, custom hang tab boxes with window or custom window hang tab boxes may be used. The window cut-out is positioned so it does not weaken the upper hanging section.

Where required, custom hang tab window boxes with logo are produced with clear film securely applied. The film must sit flat and remain fixed during handling and display.

Board Strength Where the Tab Takes the Load

Most custom hang tab packaging boxes use folding board selected for rigidity. Lightweight products may use standard single-wall board, while heavier items require thicker grades to prevent bending at the tab.

We assess the product weight before confirming material. A carton designed for small electronics, cosmetics, or accessories will differ from one intended for heavier hardware or tools.

Where requested, FSC-certified stock can be supplied. Certification details are provided upon request rather than assumed.

The Second Batch Should Hang Exactly Like the First

Retail packaging often runs in volume. We supply custom hang tab boxes wholesale for UK distributors and manufacturers who require consistent sizing across batches.

Once a hanging tab box template is agreed, the same cutting die and board grade are used for repeat orders. This avoids variations that can affect how cartons sit on retail hooks.

Reinforced Tabs That Prevent Splitting During Shipping

Even though hang tab boxes are designed for display, they still move through warehouses and delivery vehicles. The tab area must remain intact before the box reaches the shop floor.

Properly constructed hanging tab boxes maintain shape during stacking and transit. Reinforcement around the tab opening reduces the risk of splitting during packing or shipping.

Worried About Fit? Try a Hang Tab Box Mockup First

For new product lines, we can assist with a hanging tab box template based on the product’s dimensions and weight. Mockups or prototypes help confirm that the box hangs correctly and closes without strain.

A hang tab box mockup allows brands to review both structural and print placement before committing to full production.

Why Businesses Use Healey Packaging

We produce cartons to agreed specifications and verify tab placement, board selection, and fold alignment before full runs begin. Dimensions and materials are not changed between batches without approval. This approach suits UK brands that need predictable packaging performance across retail displays.