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Custom Shipping Boxes

When your product ships, the box is your brand. That first delivery moment sets the tone — and cheap packaging can cost you more than a refund. Our custom shipping boxes are built to protect your product, reduce returns, and give your customer a better unboxing experience. Whether you’re sending fragile items, bulk retail stock, or monthly subscription kits, Healey Packaging help brands across the UK get boxes that actually hold up — in transit, on the shelf, and in your customer’s memory. Trusted by over 1,000 UK-based businesses, we know what works when it comes to shipping and boxes that don’t cut corners.

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Why Choose Healey Packaging?

We combine expert printing, sustainable materials, and flexible options to support brands of every size — all made right here in the UK.

High Quality Printing

High Quality Printing

Get rich colours, sharp details, and premium finishes on every custom box we print.

Low Minimum Order

No Minimum Order

Order as few as 100 boxes — ideal for startups, test runs, and small businesses.

Custom Sizes & Styles

Custom Sizes & Styles

Get expert help to refine your box layout and branding — at no extra cost.

Eco-Friendly Packaging

Eco-Friendly Packaging

Choose from recyclable, biodegradable, and FSC-certified materials.

Fast Turnaround

Fast Turnaround

Quick production and delivery times to meet urgent deadlines.

Free UK Shipping

Free UK Shipping

Enjoy hassle-free shipping across the UK on all standard orders.

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Shipping Boxes That Are Tough, Smart & On-Brand

You’re not just boxing and shipping. You’re managing breakage risk, carrier pressure, customer expectations, and brand presentation — all in one box.

We design and supply:

  • Small shipping boxes for eCommerce and lightweight goods
  • Large shipping boxes and huge shipping boxes for bulk or oversized products
  • Corrugated cardboard shipping boxes with single or double-wall strength
  • Flat-packed styles for easy storage and assembly
  • Secure flaps, locking tabs, and tape-free closures
  • Options to suit subscription kits, B2B deliveries, and retail shipments

Whether you’re wondering where to buy shipping boxes that won’t crush under pressure — or need a fresh upgrade from basic stock — you’re in the right place.

Branded Shipping Boxes That Support Retention

Unboxing matters. Even before your customer touches the product, the packaging says a lot. We help brands turn plain cardboard boxes for shipping into memorable brand moments.

Your custom shipping box can include:

  • Inside and outside printing (for surprise & delight moments)
  • Spot UV, logo foils, or brand colour matching
  • Kraft or white cardboard options
  • Tear-strip or pull-tab unboxing experience
  • Printed returns messaging or loyalty prompts
  • QR codes or inserts to drive next-purchase behaviour

Because when a box looks like you from the outside, it’s more than packaging — it’s part of your marketing.

Protection That Cuts Down on Refunds

Damaged products cost more than a second shipment — they erode trust. We help you reduce breakage, shift shock, and repackaging by designing boxes that fit your products properly and stand up to handling.

Our shipping boxes UK come with:

  • FEFCO-certified structural options
  • Fit-to-product sizes to reduce empty space
  • Reinforced folds and corners for heavy loads
  • Eco insert trays, wraps, or dividers
  • Moisture-resistant or grease-block materials (if needed)

So whether you’re sending ceramics, electronics, textiles or multi-item kits — your box works as hard as your product team.

Sustainable Where It Makes a Difference

Customers care how things arrive — and what they’re left holding. We offer sustainable options for brands looking to ship responsibly:

  • FSC® certified corrugated board
  • Kraft stock or uncoated natural finishes
  • Soy-based ink and low-migration printing
  • Plastic-free packaging options
  • Boxes that meet courier and retail eco requirements
  • Clear disposal and recycling labelling (optional)

We’ll help you ship better — without greenwashing or overcomplicating it.

Flexible for Scaling Brands

Whether you’re just starting with eCommerce or managing multiple daily shipments, we make sure your packaging can keep up:

  • Low minimums from 100 units
  • Fast UK turnaround — 7–10 working days
  • Split designs or sizes across the same batch
  • Shipping boxes wholesale pricing for regular buyers
  • Free artwork checks, structural advice, and support from real humans

Need multiple SKUs with the same style? Want boxes that work in-store and in transit? We’ll guide you through it — no confusion, no waste.

Questions Clients Ask Before They Order

Can I print inside and outside the box?

Yes! We offer full-colour printing inside and out. It’s a great way to add surprise value, reinforce your brand, or share important info with your customer.

What’s the best size or material for my product?

Once you tell us what you’re shipping — size, weight, quantity — we’ll suggest the right board grade and layout. Everything’s built around your product, not a pre-made template.

Do you make extra large shipping boxes?

We do. Our huge shipping boxes are used by furniture brands, appliance distributors, and retailers sending big kits. We’ll make sure they’re reinforced and meet carrier requirements.

Is your packaging courier-approved?

Yep — we’ve worked with clients shipping through Royal Mail, DPD, Hermes and a few others too. We’ll make sure your boxes are the right size and tough enough to handle the usual knocks during transit.

How long does it take to get my order?

We’re usually looking at 7 to 10 working days from the moment you sign off the proof. But if you’ve got a launch coming up or you’re really pushed for time, just let us know early — we’ll do our best to move things around.

Why UK Brands Trust Healey with Their Shipping Boxes?

For over 10 years, Healey Packaging has helped UK businesses design better packaging — not just prettier boxes. From high-growth eCommerce stores to wholesale brands and subscription startups, our clients trust us because we think beyond “ship and forget.”

We design boxes that get noticed, arrive in one piece, and build long-term loyalty. That’s what makes custom shipping boxes worth doing right.

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