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24/7 Customer Support, Fast Turnaround, Expert Designing Team.

Custom Shipping Boxes

When your product ships, the box is your brand. That first delivery moment sets the tone — and cheap packaging can cost you more than a refund. Our custom shipping boxes are built to protect your product, reduce returns, and give your customer a better unboxing experience. Whether you’re sending fragile items, bulk retail stock, or monthly subscription kits, Healey Packaging help brands across the UK get boxes that actually hold up — in transit, on the shelf, and in your customer’s memory. Trusted by over 1,000 UK-based businesses, we know what works when it comes to shipping and boxes that don’t cut corners.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Shipping Boxes That Are Tough, Smart & On-Brand

You’re not just boxing and shipping. You’re managing breakage risk, carrier pressure, customer expectations, and brand presentation — all in one box.

We design and supply:

  • Small shipping boxes for eCommerce and lightweight goods
  • Large shipping boxes and huge shipping boxes for bulk or oversized products
  • Corrugated cardboard shipping boxes with single or double-wall strength
  • Flat-packed styles for easy storage and assembly
  • Secure flaps, locking tabs, and tape-free closures
  • Options to suit subscription kits, B2B deliveries, and retail shipments

Whether you’re wondering where to buy shipping boxes that won’t crush under pressure — or need a fresh upgrade from basic stock — you’re in the right place.

Branded Shipping Boxes That Support Retention

Unboxing matters. Even before your customer touches the product, the packaging says a lot. We help brands turn plain cardboard boxes for shipping into memorable brand moments.

Your custom shipping box can include:

  • Inside and outside printing (for surprise & delight moments)
  • Spot UV, logo foils, or brand colour matching
  • Kraft or white cardboard options
  • Tear-strip or pull-tab unboxing experience
  • Printed returns messaging or loyalty prompts
  • QR codes or inserts to drive next-purchase behaviour

Because when a box looks like you from the outside, it’s more than packaging — it’s part of your marketing.

Protection That Cuts Down on Refunds

Damaged products cost more than a second shipment — they erode trust. We help you reduce breakage, shift shock, and repackaging by designing boxes that fit your products properly and stand up to handling.

Our shipping boxes UK come with:

  • FEFCO-certified structural options
  • Fit-to-product sizes to reduce empty space
  • Reinforced folds and corners for heavy loads
  • Eco insert trays, wraps, or dividers
  • Moisture-resistant or grease-block materials (if needed)

So whether you’re sending ceramics, electronics, textiles or multi-item kits — your box works as hard as your product team.

Sustainable Where It Makes a Difference

Customers care how things arrive — and what they’re left holding. We offer sustainable options for brands looking to ship responsibly:

  • FSC® certified corrugated board
  • Kraft stock or uncoated natural finishes
  • Soy-based ink and low-migration printing
  • Plastic-free packaging options
  • Boxes that meet courier and retail eco requirements
  • Clear disposal and recycling labelling (optional)

We’ll help you ship better — without greenwashing or overcomplicating it.

Flexible for Scaling Brands

Whether you’re just starting with eCommerce or managing multiple daily shipments, we make sure your packaging can keep up:

  • Low minimums from 100 units
  • Fast UK turnaround — 7–10 working days
  • Split designs or sizes across the same batch
  • Shipping boxes wholesale pricing for regular buyers
  • Free artwork checks, structural advice, and support from real humans

Need multiple SKUs with the same style? Want boxes that work in-store and in transit? We’ll guide you through it — no confusion, no waste.

Questions Clients Ask Before They Order

Can I print inside and outside the box?

Yes! We offer full-colour printing inside and out. It’s a great way to add surprise value, reinforce your brand, or share important info with your customer.

What’s the best size or material for my product?

Once you tell us what you’re shipping — size, weight, quantity — we’ll suggest the right board grade and layout. Everything’s built around your product, not a pre-made template.

Do you make extra large shipping boxes?

We do. Our huge shipping boxes are used by furniture brands, appliance distributors, and retailers sending big kits. We’ll make sure they’re reinforced and meet carrier requirements.

Is your packaging courier-approved?

Yep — we’ve worked with clients shipping through Royal Mail, DPD, Hermes and a few others too. We’ll make sure your boxes are the right size and tough enough to handle the usual knocks during transit.

How long does it take to get my order?

We’re usually looking at 7 to 10 working days from the moment you sign off the proof. But if you’ve got a launch coming up or you’re really pushed for time, just let us know early — we’ll do our best to move things around.

Why UK Brands Trust Healey with Their Shipping Boxes?

For over 10 years, Healey Packaging has helped UK businesses design better packaging — not just prettier boxes. From high-growth eCommerce stores to wholesale brands and subscription startups, our clients trust us because we think beyond “ship and forget.”

We design boxes that get noticed, arrive in one piece, and build long-term loyalty. That’s what makes custom shipping boxes worth doing right.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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