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Custom Muffin Boxes

Muffins don’t travel well unless the packaging is built around them, and that’s where our custom muffin boxes come in. Bakeries and cafés across the UK use them because the structure keeps icing intact, stops the bake from tipping, and looks smart on display. After ten years supplying thousands of boxes, Healey Packaging learned what works: a design that supports the product and makes every order feel gift-worthy.

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2 Material
3 Quantity
4 Contact

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Custom Muffin Packaging: Uncrushable Solution for Your Bakes

Muffins can be unpredictable — tall domes, soft icing, warm bases — so the wrong box causes smudging or collapse. Our box for muffins range is engineered to hold shape, reduce wobble, and keep each bake centred during transport. Whether you’re filling shelves with boxed muffins or preparing takeaway orders, the carton structure helps reduce returns and protects the product’s appearance.

Cafés often ask for packaging that doubles as counter display. Home bakers usually want something lightweight for local deliveries. Retail brands want consistent print quality for nationwide stockists. We build each box around those needs, rather than forcing everyone into one layout.

Muffin Boxes That Build Trust Before the First Bite

Customers judge a muffin long before they taste it. A clean, sturdy box creates that “well-looked-after” feeling and sets the tone for the purchase. Our muffin boxes packaging keeps toppings from touching the lid, prevents side dents, and delivers a more memorable unboxing moment.

We also offer chocolate muffin box and seasonal Christmas muffin boxes designs, where the artwork is as important as the product inside. For brands with strong eco values, we can manufacture boxes using responsibly sourced board, and FSC® certification can be provided when needed.

Built for Bakeries, Food Retailers & Delivery Platforms

The requirements change depending on where your muffins go. Delivery orders need firmer bases and snug inserts. Retail and bakery packaging need crisp print and predictable folding lines. Wedding or gift businesses often request windowed styles so the decoration is visible without opening the box.

Our cardboard muffin boxes stay rigid even with warm muffins, and we make sure the locking system suits your packing speed — whether you’re hand-packing or using a semi-automated line. If you prefer visibility, clear muffin boxes or hybrid paper-clear combinations give a premium finish.

A Muffin Box for Every Bake and Every Occasion

We manufacture a full range of formats without forcing unnecessary keywords. Options include trays for box of mini muffins, sturdy large muffin boxes, compact single muffin box designs for cafés, and gift-ready styles with inserts.

If you need branded presentation, we can create muffin gift box variations, muffin carrier box layouts for collections, deeper bases for jumbo muffin boxes, and protective styles for takeaway orders. Window shapes, sleeve wraps, height adjustments, and muffin holder box inserts are all made to your specification.

Healey Packaging: Baker’s Choice for Reliable Muffin Boxes

Healey Packaging has served UK bakeries, home businesses, caterers, and dessert brands for more than five years, producing thousands of muffin cartons. Our strength is in structural accuracy — lid height, dome clearance, insert spacing, and stable bases. We check each design before production, keep printing consistent across repeat orders, and provide food-safe materials that comply with UK requirements.

Good packaging reduces breakage, improves brand presentation, and creates a better customer experience. That’s the standard we work to.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Your Muffin Box Questions, Answered

Which muffin box sizes can you make?

Any size. We match the dimensions to the height and width of your muffins so icing and toppings stay intact.

Do you provide inserts?

Yes, inserts can be added for singles, doubles, four-packs, six-packs, or custom assortments.

Are the materials food-safe?

Yes. We use food-grade board, and FSC® documentation is available upon request.

Can I order windowed or clear styles?

Absolutely. We offer window cut-outs and clear muffin boxes for premium gifting or display.

What’s the usual turnaround time?

Most orders ship within 7–10 working days after artwork approval.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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