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Custom Pie Boxes

You’ve baked it with care — now box it with confidence. Our custom pie boxes are built to protect, present, and preserve every slice. Grease-resistant, food-safe, and tailored to your brand, they’re trusted by bakers across the UK. Whether for retail, delivery, or gifting, we make packaging that works as hard as you do.

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Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

When the Box Matters Just as Much as the Pie

It usually starts with a phone call. A baker, proud of what they’ve made, tells me their pies are arriving crushed, leaking, or just… looking wrong. Maybe it’s grease stains. Maybe the lid’s caved in. Or the branding? Barely there. One said to me once, “Our pies taste amazing, but they don’t look it by the time they reach the customer.”

That’s the moment I know they need proper pie packaging — not an off-the-shelf fix, but a box that’s built to carry the weight of what they’ve baked.

Meet Healey Packaging

We’re a UK-based team with decades of experience in custom food packaging. Healey Packaging was built for people like you — bakers, food start-ups, resellers — who want to protect their product, present it beautifully, and grow their brand through packaging that actually works.

Whether you’re a pie maker running a small-batch kitchen or a high-street name supplying frozen savouries across the UK, we know the standards you’re up against — delivery, hygiene, presentation, and most of all, trust.

The Right Pie Box Does More Than Just Hold a Pie

Let’s be honest: not all boxes are made equal. We’ve seen what happens when businesses try to pack a hot, buttery crust into a plain white carton. It collapses. Or worse — it leaks through. Our custom pie boxes are made for the real world: the courier drops, the market stall displays, the humid ovenside storage.

They’re food-safe, grease-resistant, and customisable from size to finish. But more than that? They’re made to reflect the care that went into the pie itself.

Materials and Custom Features That Work Hard

Every box starts with a proper conversation. You tell us what you’re packing — pork pies, lemon tarts, family-size meat pies — and how you’re delivering it.

We’ll guide you toward:

  • Sturdy kraft or white SBS board, with grease-resistant linings
  • FSC®-certified options for brands prioritising eco-responsibility
  • Clear PET or biodegradable windows, so your product can speak for itself
  • Custom depths, lock-tabs, vents, or inserts if you’re shipping multiple slices or deep-fill styles

We also offer digital and offset printing, depending on your volume and turnaround. You can go simple and rustic or bold and brand-forward — whatever fits your story.

Designed for Bakeries, Gifting Brands, and Food Resellers

We’ve worked with all sorts — from family-run bakeries in the Midlands, to gourmet food box subscriptions in London, to farm shops across Yorkshire.

Here’s what they tend to ask us:

“Will these boxes keep our pies fresh in transit?”
Yes — and they’ll hold up under pressure. No soggy bottoms here.

“Can I get a window and keep it recyclable?”
Absolutely. We use eco-film alternatives that maintain visibility without compromising on your values.

“We’re just trialling pies right now. Can I order in small quantities?”
You can start with as little as 100 boxes. No minimum that breaks the bank.

What This Means for Your Business?

Great packaging isn’t just about protection. It’s about reputation. The box tells your customer everything before they even take a bite. With our boxes, you’re not just delivering pie — you’re delivering pride, professionalism, and a reason to reorder.

  • Reduce returns due to damaged goods
  • Stand out on shelves or social media
  • Improve hygiene and compliance with food-safe board and inks
  • Elevate unboxing moments, especially if you’re targeting gifting markets

Easy, Flexible, and Fast – That’s How We Work

We get it — timing is everything, especially when you’re launching, growing fast, or prepping for a seasonal rush.

  • Once your artwork’s approved, we usually turn things around in 7 to 10 working days.
  • We send free digital proofs — so you know exactly what you’re getting
  • Need it faster? Just ask — we’re here to make it work

You’ll speak with a real person. No ticket systems. No confusion. Just helpful packaging experts who understand what it’s like to run a product-based business in the UK.

Let’s Talk About Your Pies

You’ve already done the hard bit — making something people love. Now it’s just about finding a box that does it justice. If you’ve got a size in mind, or even just an idea of how you’d like your packaging to look, send it over. Doesn’t have to be perfect — a sketch, a photo, a quick note — we’ll take it from there.

We’re always happy to talk things through. No pressure, no sales nonsense. Just proper advice, straight from people who’ve seen what works (and what really doesn’t).

Need a sample? Want to see some options? Or just curious about pricing?

Drop us a message, give us a ring, or email a rough brief — whatever’s easiest for you. Let’s make sure your pie looks as good on the outside as it tastes on the inside.

Got Questions? Let’s Clear a Few Things Up

Can you make boxes for any pie size?

Pretty much, yes. Whether you’re baking little 4-inch sweet pies or big deep-fill ones for family dinners, we can sort the size. Just tell us the diameter, height, or even just “it’s like a Tesco pork pie” — we’ve heard it all and we’ll figure it out with you.

Are these boxes actually food-safe?

They are — we wouldn’t sell them if they weren’t. Everything’s made using food-grade board and inks, and if your pies are still warm when packed or stored in the fridge, we’ll suggest the right coating or liner so nothing leaks or warps.

Can I add a window to show the pie inside?

Absolutely. We offer clear windows using either standard PET or eco-friendly biodegradable film. We can customise the shape too — circles, hearts, brand cut-outs, whatever suits your style.

Do I need to order thousands?

There’s no minimum order quantity — perfect if you’re trialling a new product, launching a limited range, or testing new branding. We scale up easily if you need larger quantities later.

Do you offer design help or artwork support?

Yes. If you’ve already got artwork, we’ll prepare a digital proof before printing. If not, we can help you lay out your logo, colours, and text to fit the dieline properly — free of charge.

How long will it take to get my boxes?

Usually about a week to 10 working days after we’ve sorted your artwork. If you’re in a rush, let us know — we’ve pulled off quicker jobs when needed. We know bakery schedules don’t wait around.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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