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UK Packaging Specialists Low MOQ Fast Turnaround
★★★★★

I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
★★★★★

Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Two Piece Rigid Boxes

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

You know that moment when you lift the lid off a box and feel the weight of the base underneath? That’s what two piece rigid boxes are built for. They’re simple, timeless, and endlessly versatile. At Healey Packaging, we make custom two piece rigid boxes that are sturdy enough for shipping yet refined enough for display. The lid and base fit snugly, the corners stay sharp, and the print finish makes the first impression count.

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1 Box Style
2 Material
3 Quantity
4 Contact

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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Why Custom Two Piece Rigid Boxes Still Works Today?

There’s a reason this design hasn’t gone out of fashion. A rigid two piece box feels familiar, but it also feels dependable. The lift-off lid gives customers a little reveal moment, which works just as well for a chocolate truffle as it does for high-end skincare. It’s not a complicated structure — and that’s the point. Strong greyboard forms the base, paper wraps add the finish, and you can customise the look to fit almost any sector.

Luxury Two Piece Boxes for Retail & Gifting

Over the years, we’ve supplied everything from two piece rigid setup boxes for corporate gifts to compact two piece product boxes for candles and perfumes. A few examples:

  • Rigid two piece gift box with foil-stamped logos, ideal for special occasions and premium retail.
  • Branded two piece boxes bulk for e-commerce brands, consistent across thousands of units.
  • Two piece rigid boxes with inserts that hold bottles, accessories, or delicate confectionery in place.
  • Wholesale two piece boxes for suppliers who need speed, scale, and consistent finishes.

Whatever you’re packaging, the structure stays strong — lids that slide on smoothly, bases that keep shape, and corners that don’t collapse.

The Foundation of a Perfect Rigid Two Piece Box

A standard two piece box template uses rigid board between 1000–1500gsm, wrapped in printed or textured paper (120–157gsm). Packaging finishes include matte, gloss, and soft-touch; textured like linen or kraft are also available. Inserts can be made from card, foam, or moulded pulp depending on the product.

Our production meets FSC® certification for board and complies with UK/EU packaging safety regulations. For brands in food or cosmetics, that means peace of mind as well as presentation.

Premium & Planet-Conscious: Yes, It’s Possible

Rigid boxes sometimes get criticised for being less sustainable, but much depends on material choice. We manufacture custom two piece rigid boxes UK with FSC®-approved boards, recycled wraps, and water-based inks. Magnets aren’t part of this style, which makes recycling easier. If your brand promotes eco-friendly packaging, you can still offer a premium two piece box without compromising your values.

Tired of Loose Lids and Crushed Corners?

Clients often approach us after trying cheaper imports and running into issues like:

  • Lids that don’t fit snugly, leaving gaps or sliding off in transit.
  • Boards that are too thin, causing corners to crush under light pressure.
  • Print that cracks along the edges because the wrap wasn’t applied correctly.

We fix these with the right board weight, precise die-cutting, and quality control at every stage. Our team checks lid-to-base fit repeatedly before shipping — a detail that stops customer complaints later.

Your Two-Piece Setup Boxes, Perfectly Executed

Here’s how we bring your two piece rigid box packaging to life:

  1. Consultation: We gather your product dimensions, purpose, and branding needs.
  2. Prototyping: A sample or digital mock-up confirms fit and finish.
  3. Printing & Wrapping: Digital for smaller runs, offset for wholesale quantities.
  4. Assembly & QC: Every box is hand-finished, corners wrapped tight, lids tested.
  5. Delivery: Typical lead time is 12–14 working days, with faster turnaround available.

MOQs start at 100 units, though we regularly handle runs in the tens of thousands for retail clients.

Healey Packaging: In-House Control, Flawless Results

With more than ten years in the industry and thousands of projects behind us, we know what works in real-world retail. Our two piece rigid boxes wholesale service means you get consistent quality, whether you’re ordering 200 or 20,000 units. We keep everything in-house — design, print, finishing — so there are no surprises in colour, fit, or timing.

UK businesses from confectioners to tech startups rely on us because we balance presentation with practicality. And if you need design support, our team can advise on artwork placement, finishes, and inserts so the final box does justice to your brand.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Can I get boxes in custom sizes?

Yes, we cut and build to your exact product dimensions, from small cosmetic jars to larger retail packs.

Are these boxes strong enough for shipping?

They’re built from rigid greyboard, so they hold up well. For fragile products, we add inserts for extra security.

Do you offer eco-friendly options?

We do. Most clients go for FSC® board with recycled wrap. Inks can be water-based or soy-based if you want to cut solvents.

What’s the minimum order?

About 100 boxes to start with. Larger runs work out cheaper per unit, but we’ll size the job to your needs.

How long is production?

Most jobs are ready within 12–14 working days once artwork is approved.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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