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Two Piece Rigid Boxes

You know that moment when you lift the lid off a box and feel the weight of the base underneath? That’s what two piece rigid boxes are built for. They’re simple, timeless, and endlessly versatile. At Healey Packaging, we make custom two piece rigid boxes that are sturdy enough for shipping yet refined enough for display. The lid and base fit snugly, the corners stay sharp, and the print finish makes the first impression count.

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2 Material
3 Quantity
4 Contact

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Custom Two Piece Rigid Boxes Still Works Today?

There’s a reason this design hasn’t gone out of fashion. A rigid two piece box feels familiar, but it also feels dependable. The lift-off lid gives customers a little reveal moment, which works just as well for a chocolate truffle as it does for high-end skincare. It’s not a complicated structure — and that’s the point. Strong greyboard forms the base, paper wraps add the finish, and you can customise the look to fit almost any sector.

Luxury Two Piece Boxes for Retail & Gifting

Over the years, we’ve supplied everything from two piece rigid setup boxes for corporate gifts to compact two piece product boxes for candles and perfumes. A few examples:

  • Rigid two piece gift box with foil-stamped logos, ideal for special occasions and premium retail.
  • Branded two piece boxes bulk for e-commerce brands, consistent across thousands of units.
  • Two piece rigid boxes with inserts that hold bottles, accessories, or delicate confectionery in place.
  • Wholesale two piece boxes for suppliers who need speed, scale, and consistent finishes.

Whatever you’re packaging, the structure stays strong — lids that slide on smoothly, bases that keep shape, and corners that don’t collapse.

The Foundation of a Perfect Rigid Two Piece Box

A standard two piece box template uses rigid board between 1000–1500gsm, wrapped in printed or textured paper (120–157gsm). Packaging finishes include matte, gloss, and soft-touch; textured like linen or kraft are also available. Inserts can be made from card, foam, or moulded pulp depending on the product.

Our production meets FSC® certification for board and complies with UK/EU packaging safety regulations. For brands in food or cosmetics, that means peace of mind as well as presentation.

Premium & Planet-Conscious: Yes, It’s Possible

Rigid boxes sometimes get criticised for being less sustainable, but much depends on material choice. We manufacture custom two piece rigid boxes UK with FSC®-approved boards, recycled wraps, and water-based inks. Magnets aren’t part of this style, which makes recycling easier. If your brand promotes eco-friendly packaging, you can still offer a premium two piece box without compromising your values.

Tired of Loose Lids and Crushed Corners?

Clients often approach us after trying cheaper imports and running into issues like:

  • Lids that don’t fit snugly, leaving gaps or sliding off in transit.
  • Boards that are too thin, causing corners to crush under light pressure.
  • Print that cracks along the edges because the wrap wasn’t applied correctly.

We fix these with the right board weight, precise die-cutting, and quality control at every stage. Our team checks lid-to-base fit repeatedly before shipping — a detail that stops customer complaints later.

Your Two-Piece Setup Boxes, Perfectly Executed

Here’s how we bring your two piece rigid box packaging to life:

  1. Consultation: We gather your product dimensions, purpose, and branding needs.
  2. Prototyping: A sample or digital mock-up confirms fit and finish.
  3. Printing & Wrapping: Digital for smaller runs, offset for wholesale quantities.
  4. Assembly & QC: Every box is hand-finished, corners wrapped tight, lids tested.
  5. Delivery: Typical lead time is 12–14 working days, with faster turnaround available.

MOQs start at 100 units, though we regularly handle runs in the tens of thousands for retail clients.

Healey Packaging: In-House Control, Flawless Results

With more than ten years in the industry and thousands of projects behind us, we know what works in real-world retail. Our two piece rigid boxes wholesale service means you get consistent quality, whether you’re ordering 200 or 20,000 units. We keep everything in-house — design, print, finishing — so there are no surprises in colour, fit, or timing.

UK businesses from confectioners to tech startups rely on us because we balance presentation with practicality. And if you need design support, our team can advise on artwork placement, finishes, and inserts so the final box does justice to your brand.

FAQs on Two Piece Rigid Box Packaging

Can I get boxes in custom sizes?

Yes, we cut and build to your exact product dimensions, from small cosmetic jars to larger retail packs.

Are these boxes strong enough for shipping?

They’re built from rigid greyboard, so they hold up well. For fragile products, we add inserts for extra security.

Do you offer eco-friendly options?

We do. Most clients go for FSC® board with recycled wrap. Inks can be water-based or soy-based if you want to cut solvents.

What’s the minimum order?

About 100 boxes to start with. Larger runs work out cheaper per unit, but we’ll size the job to your needs.

How long is production?

Most jobs are ready within 12–14 working days once artwork is approved.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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