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Two Piece Rigid Boxes

You know that moment when you lift the lid off a box and feel the weight of the base underneath? That’s what two piece rigid boxes are built for. They’re simple, timeless, and endlessly versatile. At Healey Packaging, we make custom two piece rigid boxes that are sturdy enough for shipping yet refined enough for display. The lid and base fit snugly, the corners stay sharp, and the print finish makes the first impression count.

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Why Choose Healey Packaging?

We combine expert printing, sustainable materials, and flexible options to support brands of every size — all made right here in the UK.

High Quality Printing

High Quality Printing

Get rich colours, sharp details, and premium finishes on every custom box we print.

Low Minimum Order

No Minimum Order

Order as few as 100 boxes — ideal for startups, test runs, and small businesses.

Custom Sizes & Styles

Custom Sizes & Styles

Get expert help to refine your box layout and branding — at no extra cost.

Eco-Friendly Packaging

Eco-Friendly Packaging

Choose from recyclable, biodegradable, and FSC-certified materials.

Fast Turnaround

Fast Turnaround

Quick production and delivery times to meet urgent deadlines.

Free UK Shipping

Free UK Shipping

Enjoy hassle-free shipping across the UK on all standard orders.

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Why Custom Two Piece Rigid Boxes Still Works Today?

There’s a reason this design hasn’t gone out of fashion. A rigid two piece box feels familiar, but it also feels dependable. The lift-off lid gives customers a little reveal moment, which works just as well for a chocolate truffle as it does for high-end skincare. It’s not a complicated structure — and that’s the point. Strong greyboard forms the base, paper wraps add the finish, and you can customise the look to fit almost any sector.

Luxury Two Piece Boxes for Retail & Gifting

Over the years, we’ve supplied everything from two piece rigid setup boxes for corporate gifts to compact two piece product boxes for candles and perfumes. A few examples:

  • Rigid two piece gift box with foil-stamped logos, ideal for special occasions and premium retail.
  • Branded two piece boxes bulk for e-commerce brands, consistent across thousands of units.
  • Two piece rigid boxes with inserts that hold bottles, accessories, or delicate confectionery in place.
  • Wholesale two piece boxes for suppliers who need speed, scale, and consistent finishes.

Whatever you’re packaging, the structure stays strong — lids that slide on smoothly, bases that keep shape, and corners that don’t collapse.

The Foundation of a Perfect Rigid Two Piece Box

A standard two piece box template uses rigid board between 1000–1500gsm, wrapped in printed or textured paper (120–157gsm). Packaging finishes include matte, gloss, and soft-touch; textured like linen or kraft are also available. Inserts can be made from card, foam, or moulded pulp depending on the product.

Our production meets FSC® certification for board and complies with UK/EU packaging safety regulations. For brands in food or cosmetics, that means peace of mind as well as presentation.

Premium & Planet-Conscious: Yes, It’s Possible

Rigid boxes sometimes get criticised for being less sustainable, but much depends on material choice. We manufacture custom two piece rigid boxes UK with FSC®-approved boards, recycled wraps, and water-based inks. Magnets aren’t part of this style, which makes recycling easier. If your brand promotes eco-friendly packaging, you can still offer a premium two piece box without compromising your values.

Tired of Loose Lids and Crushed Corners?

Clients often approach us after trying cheaper imports and running into issues like:

  • Lids that don’t fit snugly, leaving gaps or sliding off in transit.
  • Boards that are too thin, causing corners to crush under light pressure.
  • Print that cracks along the edges because the wrap wasn’t applied correctly.

We fix these with the right board weight, precise die-cutting, and quality control at every stage. Our team checks lid-to-base fit repeatedly before shipping — a detail that stops customer complaints later.

Your Two-Piece Setup Boxes, Perfectly Executed

Here’s how we bring your two piece rigid box packaging to life:

  1. Consultation: We gather your product dimensions, purpose, and branding needs.
  2. Prototyping: A sample or digital mock-up confirms fit and finish.
  3. Printing & Wrapping: Digital for smaller runs, offset for wholesale quantities.
  4. Assembly & QC: Every box is hand-finished, corners wrapped tight, lids tested.
  5. Delivery: Typical lead time is 12–14 working days, with faster turnaround available.

MOQs start at 100 units, though we regularly handle runs in the tens of thousands for retail clients.

Healey Packaging: In-House Control, Flawless Results

With more than ten years in the industry and thousands of projects behind us, we know what works in real-world retail. Our two piece rigid boxes wholesale service means you get consistent quality, whether you’re ordering 200 or 20,000 units. We keep everything in-house — design, print, finishing — so there are no surprises in colour, fit, or timing.

UK businesses from confectioners to tech startups rely on us because we balance presentation with practicality. And if you need design support, our team can advise on artwork placement, finishes, and inserts so the final box does justice to your brand.

FAQs on Two Piece Rigid Box Packaging

Can I get boxes in custom sizes?

Yes, we cut and build to your exact product dimensions, from small cosmetic jars to larger retail packs.

Are these boxes strong enough for shipping?

They’re built from rigid greyboard, so they hold up well. For fragile products, we add inserts for extra security.

Do you offer eco-friendly options?

We do. Most clients go for FSC® board with recycled wrap. Inks can be water-based or soy-based if you want to cut solvents.

What’s the minimum order?

About 100 boxes to start with. Larger runs work out cheaper per unit, but we’ll size the job to your needs.

How long is production?

Most jobs are ready within 12–14 working days once artwork is approved.

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