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Tray And Sleeve Box

There’s a quiet thrill in that perfect slide – when sleeve meets tray with satisfying precision. This is why discerning brands choose our tray and sleeve box solution: it elevates packaging from mere container to curated experience. That moment of controlled revelation does more than protect your product; it builds anticipation, creating a branded memory that lingers. We’ve seen it work beautifully for everything from handmade chocolates to high-end cosmetics – packaging that safeguards your products while making them impossible to ignore on the shelf. The psychology is proven – products presented this way command greater perceived value, driving repeat purchases and brand loyalty.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Tray and Sleeve Packaging Works in Retail?

With over a decade of experience crafting packaging for 1,000+ UK businesses—from indie start-ups to household-name retailers—we’ve witnessed firsthand how customers engage with tray and sleeve designs. Unlike torn-open parcels, these boxes invite a slower, more intentional unboxing. That slight pause as the sleeve glides back? It’s subtle psychology at work, making products feel more premium and meticulously curated. Our clients consistently report higher repeat purchases and organic referrals—proof that thoughtful packaging pays dividends.

No Two Products Alike – Neither Are Our Tray & Sleeve Boxes

Every product has its quirks. That’s why we design custom tray and sleeve boxes based on your exact requirements. Whether it’s a snug fit for soaps, a rigid base for glass cosmetics, or lightweight stock for confectionery, we’ll build the tray and sleeve box template to your specifications. You choose the size, material, and finish — we make sure it delivers consistency at every stage of production.

Industry Uses for Sleeve and Tray Boxes

This packaging format adapts easily across sectors. Recent projects include:

  • Soap box sleeve and tray sets for artisan skincare brands
  • Chocolate and confectionery sleeves with foil accents for seasonal promotions
  • Cosmetic launches where protective trays stop products moving in transit
  • Stationery and gift packaging using rigid board for structural strength
  • Food brands needing trays made from food-safe, certified boards

Materials & Sustainable Options

Our tray and sleeve boxes wholesale are available in a variety of boards:

  • Rigid board for luxury gifting and premium presentation
  • Folding carton for lightweight, cost-effective production
  • Kraft stock for brands wanting a natural, eco-friendly look
  • Food-grade board for packaging items that require direct contact approval
  • Made with FSC®-certified paperboard to meet your sustainability commitments

Our tray and sleeve boxes offer premium finishes including matte/gloss lamination, foil stamping, embossing, debossing, soft-touch coatings, and spot UV. Internal printing is available for ingredients, brand messaging, or promotional content.

What This Packaging Does for Your Brand?

  • Safeguards fragile items during transit and in-store handling
  • Creates a premium reveal experience with its signature sliding motion
  • Creates opportunities for bold, high-impact branding
  • Encourages customers to reuse the box, keeping your brand visible
  • Reduces product returns by ensuring a secure, well-fitted structure

A Partner With Proven Experience

Because we manage everything in-house — from dieline creation to prototyping and mass production — you get consistent quality, clear communication, and reliable turnaround. Whether you’re starting with 100 units for a trial run or scaling up to 100,000+ for national distribution, our facilities can flex with your needs.

FAQs About Tray and Sleeve Packaging

Can I order a tray and sleeve box for food items?

Yes. We supply food-safe, compliant stock for trays that need direct food contact approval.

What’s the smallest order you take?

Our minimum run starts at 100 boxes, with price breaks as volumes increase.

Can you customise the sleeve with cut-outs or windows?

Of course. We can add die-cut shapes or transparent windows so customers can preview the product.

Are your tray and sleeve boxes eco-friendly?

We offer recyclable kraft, biodegradable coatings, and FSC®-certified board options.

Do you provide prototypes before full production?

Yes — sampling is available so you can test the fit, finish, and design before scaling up.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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