When it comes to lip balm packaging, precision matters. Your boxes don’t just carry product — they communicate care, cleanliness, and quality. At Healey Packaging, we build custom lip balm boxes that are sized to protect the tube, match your branding, and meet the industry’s highest packaging standards. Whether you’re selling single balms in-store or subscription kits online, we’ll help you create packaging that feels as polished as your product. Trusted by over 1,000 UK cosmetics brands, we know how to balance design, durability, and compliance — all with fast turnaround and no minimums
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1 Box Style
2 Material
3 Quantity
4 Contact
We design lip balm packaging with real-world usage in mind — from boutique counters to retail-ready displays. Every style is tailored to product fit, brand vibe, and practical use.
Common options include:
All structures are reinforced for stability and designed to be packed fast — whether you’re filling by hand or on a line.
From clean and minimal to playful and bold, your lip balm packaging design should reflect what makes your product different. Our print team works with cosmetic brands every day — so we know how to execute your ideas clearly and compliantly.
We offer:
And if you don’t have artwork yet? We provide free lip balm box templates and design support to help you get started fast.
Not sure what size box you need? Just send us your tube dimensions and we’ll handle the rest. We’ve worked with brands using 4g, 10g, and custom-format tubes — so no need to guess.
Need a quote for fulfilment or kitting too? Let us know — we work with many clients on print and pack solutions.
All our packaging materials are selected for product safety, compliance, and recyclability — especially important in cosmetics.
We also include optional visual badges on your artwork to indicate certifications or brand values (cruelty-free, vegan, FSC®, Made in UK, etc.).
We’ve supported everyone from Etsy skincare startups to high-volume personal care manufacturers. With an in-house structural team, a packaging QC process, and over a decade of experience in the beauty space, we know what works.
We treat packaging like part of the product — because your customers do too.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Yes — whether you need help laying out your logo or choosing finishes, our in-house design team is here to guide you.
Absolutely. We can provide unprinted mockups or printed prototypes if you'd like to test fit or print quality.
Tuck-end boxes in either slimline or standard sizes are most common. They’re easy to store, ship, and brand.
Yes. We can help you include the right fields (batch codes, INCI, country of origin) to align with UK and EU cosmetic packaging laws.
Definitely. Send us a sample or a photo and we’ll match materials, print method, or finish wherever possible.
Mix and match materials, printing methods, inks, finishes, and add-ons.
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.
