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I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
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Great communication, fast service and very professional.

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Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Custom Kraft Mailing Boxes

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Kraft mailing Boxes are environmentally friendly and can be used in various ways. They are plain, rugged designs. It is called corrugated; working as a protection during shipping. Digital Printing: This allows for great graphics and logo colors. Ideal for product shipping, gift shipping and subscription box shipping. They are reusable and recyclable. They range in size and shape. They are inexpensive as well as long-lasting.

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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

What are Custom Kraft Mailing Boxes?

Packaging is no longer just a way to disguise a product in the competitive market that we live in today. It can be an advantageous weapon for an organization to brand with. The way retailers submit their items has changed due to customized Kraft Mailing boxes. They enable brands to leave a mark on their customers’ minds.

These boxes have become necessary with the demand for distinct and sustainable packaging. Brand logos help brands get noticed in a cluttered marketplace. In this guide, you will discover custom Kraft mailer box benefits, design options, and best practices concerning Kraft box packaging. Want to know how they can take your brand to the next level?

Materials for Custom Kraft Mailers

Custom kraft mailer boxes are produced from multiple materials. Each has its advantages and disadvantages.

Cardboard Mailer Boxes

Both paper and cardboard are lightweight and very environmentally friendly. Very economical for your utility and great for lightweight products.

But, they may not be sturdy enough for heavier or breakable goods. The corrugated boxes are very protective. Well-suited for shipping but larger and more waste-prone.

Rigid Mailer Boxes

If you’re looking for something bold, sturdy, and luxurious with a good heft they work perfect for high-end products. This type has a higher cost to produce, though. Printed Mailing boxes are resistant to water and relatively light in weight.

They are appropriate to protect items in wet environments but are not as eco-friendly. Specialty materials such as wood or fabric are also used for custom applications. They provide a touch of elegance. These become impractical and very costly when scaling up for production.

How to make Kraft Mailing Box?

For custom kraft Mailing boxes, design is everything. It guarantees that the packaging is both aesthetically pleasing and serves a functional purpose. Using your brand colors in a streamlined design preserves a sense of continuity in visual identity.

Focus On Typography

This makes your packaging easily identifiable and memorable. Your typography must match the personality of your brand. Modern fonts go well with tech products, whereas bold and playful fonts can do more for casual brands.

Customised Logos

Generic imagery like logos, patterns, or graphics reinforce brand recall. It also adds visual appeal. Further, boost your design with a matte or gloss finish. A matte finish offers a more elegant and understated look. The gloss finishes add brightness and shimmer. A premium feel comes from using foil stamping on critical components such as logos.

The form is one thing, but functionality is everything. Make sure that the box is easy to assemble and can protect the product you want to put in it. A harmonious design creates a better customer experience and brand image.

Printing Options for Custom Kraft Mailer Boxes

Printing is essential to getting your designs off the screen and out into the world. Does that mean you should release those designs as real prints? Its impact is also on the general attraction of your mailer boxes.

Digital Printing

For short production runs, digital printing is fast and economical. It provides vivid and colorful results. That’s great, but it may not fit large volumes well due to higher per-unit costs. If you need to produce many copies, inertia is right for you. These printing options are also best for custom mailer boxes wholesale.

Screen Printing

This offers higher quality for a cheaper cost per unit but has a costlier setup. Screen printing is an excellent choice if your design is bold and straightforward. It delivers tactile colors that are out of the box. But it does not lend itself as well to parts with complex information.

Embossing and debossing are specialty techniques that add a tactile quality and sophistication. Another option to consider is UV printing. It is used to create shiny, raised effects that give prominence to certain design elements. Your printing method will depend on how much you have to spend, how much you plan to make, and how complicated your design is.

Custom Kraft Mailing Boxes Applications

There are lots of things that you can do with custom kraft Mailing boxes. These can be adapted to fulfill the requirements of different kinds of sectors.

Cosmetics Industry

Sophisticated and safe packaging helps skyrocket the value of jewelry products. Cosmetics: Eye-catching fashionable mailer boxes resemble the beauty products that they carry. They make the products shine when unboxed or on the shelves.

Delicate Electronics

Fragile electronics usually need strong boxes to protect delicate gadgets during shipping. One of the industries that comply with sustainable packaging is food and beverages. Sustainability efforts are proudly presented, and these boxes preserve freshness.

Pharmaceutical Industry

Functional packaging is the thing to go about for pharmaceutical companies. It provides consumer safety and compliance. Customized Mailing boxes for specific industries can increase customer satisfaction and product appearance.

The selection of a material is key. This maintains a balance of durability, quality aesthetics, and price. The same goes for design accuracy. Well-executed and quality designs guarantee to incorporate your packaging in line with your brand image.

Another factor is the quality of the printing. Crisp and bright imagery adds to your perceived customer value! Maintaining defect-free quality throughout production through routine quality control. It also allows you to be consistent from one piece to the next.

Eco Friendly Packaging Solutions in UK

The selection of a material is key. This maintains a balance of durability, quality aesthetics, and price. Healey Packaging provides dedicated support to make the best custom mailer boxes. This is good for your brand. And it matches consumers’ desire for sustainability. To contact us:+44 1442781174.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

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Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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