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Custom 100ml Bottle Boxes

A 100ml bottle is a sweet spot in packaging — big enough to feel substantial, small enough to ship affordably. It’s also one of the most common sizes for cosmetics, oils, sprays, and pharmaceuticals. That means if your 100ml bottle arrives dented, leaky, or poorly presented, the buyer has ten other brands ready to take your spot. At Healey Packaging, we create custom 100ml bottle boxes that make sure your product looks the part, stays intact, and gets remembered for the right reasons.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Custom 100ml Bottle Boxes Are More Than Just Cartons?

A 100ml bottle is often the “hero” size in a product line. It’s large enough to feel premium but still small enough to be carried in a bag. That makes it a bestseller for cosmetics, fragrances, and wellness brands. Boxes for 100ml bottles has to handle three jobs at once:

  • Survive transport without cracks or leaks.
  • Present branding clearly at retail.
  • Create an experience that feels more polished than a plain sleeve.

From Droppers to Sprays: 100ml Boxes That Actually Fit

Not every 100ml bottle is the same. We design around the format:

  • 100ml dropper bottle boxes with inserts to stop wobbling.
  • 100ml spray bottle packaging that prevents accidental pumps.
  • 100ml glass bottles needing rigid or thicker board for shipping.
  • 100ml plastic bottles were presentation and branding take priority.

Instead of forcing a standard size, we cut, crease, and build to your bottle’s exact dimensions.

Branded 100ml Bottle Packaging That Speak to Your Market

Customers pick up your carton before they touch the bottle. A custom printed 100ml bottle box can carry your colour scheme, foil accents, embossing, or matte finishes that speak directly to your audience. For premium brands, we recommend heavier gsm board with soft-touch lamination. For fast-moving retail, digital printing allows cost-effective shorter runs. Every choice is about matching your market position.

How Box For 100ml Bottle Can Be Both Stylish & Sustainable?

The UK market is shifting. Buyers expect packaging that’s recyclable or biodegradable as standard. That’s why we manufacture custom cardboard packaging for 100ml bottles using FSC®-certified stocks, recycled boards, and kraft paperboard. For food-grade or cosmetic lines, our coatings meet UK/EU food contact safety standards. That way you stay compliant while showing customers you care about sustainability.

From Small Orders to Bulk: Bottle Packaging That Scales

Some clients order just 200 units for a product launch. Others need wholesale 100ml bottle boxes in the tens of thousands. Our process scales both ways. The difference is in quality control: every run is checked for cutting accuracy, board strength, and print consistency, so whether you order small or bulk, every box looks the same.

In-House Control for Flawless Consistency

Unlike suppliers who outsource, Healey Packaging keep design and production in-house. That means:

  • Your artwork stays confidential.
  • You can request a prototype before committing.
  • Average turnaround is 10–12 working days, with express service for urgent deadlines.

With more than a decade in UK packaging, we’ve handled thousands of 100ml bottle cartons — from indie cosmetic brands to national retailers.

FAQs About 100ml Bottle Box Packaging

What’s the right box size for a 100ml bottle?

It depends on the bottle shape. Droppers, sprays, and flat glass bottles all need slightly different fits. We’ll cut to your exact measurements.

Can I get personalised 100ml bottle boxes in small runs?

Yes. We start from 100 units, which is ideal for test launches or seasonal campaigns.

Are your boxes suitable for shipping glass bottles?

Absolutely. We use rigid board, corrugated inserts, or thicker gsm card for bottles that need extra protection.

Do you supply eco-friendly 100ml packaging boxes?

Absolutely. We use kraft, recycled board, and biodegradable coatings that meet UK/EU compliance.

How do I order?

Send us your bottle size and artwork. We’ll share a dieline, mockup, and final quote before moving to production.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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