Custom 200ml Bottle Boxes
A 200ml bottle has presence. It feels substantial in the hand, carries higher product value, and often ends up on a retail shelf or in a gift box. But with size comes weight, and with weight comes risk. A carton that folds under pressure or scuffs in shipping can undo all the work you put into the product inside. That’s why, Healey Packaging produce custom 200ml bottle boxes designed to balance strength, presentation, and compliance — so your packaging matches the weight your product carries in the market.
Get Your Custom Quote
Share your box details and we will send your price.
Why 200ml Bottle Packaging Demands Extra Attention?
At this size, packaging isn’t just about stopping breakages. It’s about showing credibility. Customers notice if the box creases, if the ink smears, or if it doesn’t stack well. Retailers notice too, especially when they’re dealing with bulk orders. That’s why 200ml bottle packaging is engineered with thicker boards, tighter fit, and finishes that last.
We’ve supplied cartons for syrups, essential oils, lotions, and even limited-edition spirits. The goals are always the same:
- Keep the bottle stable in transit.
- Carry branding without being damaged in handling.
- Provide space for compliance panels, barcodes, or dosage instructions.
- Look good enough to justify the price tag on the shelf.
From Wholesale Supply to Luxury 200ml Gift Boxes
Not every project calls for the same finish:
- 200ml Bottle Gift Boxes – rigid board with foils, embossing, or magnetic closures, perfect for premium launches and corporate gifting.
- Custom 200ml Bottle Packaging Boxes – folding cartons with precise dimensions, ideal for syrups, oils, or lotions sold in bulk.
- 200ml Dropper Bottle Boxes – reinforced inserts to keep pipettes or pumps upright.
- Plain Kraft 200ml Boxes – cost-effective and recyclable, often used for wholesale or contract manufacturing.
What matters is matching the packaging to the purpose. A gift set doesn’t need the same design as bulk supply — and we don’t treat them the same.
Purpose-Built Protection for Heavy Bottles
With 200ml bottles, the box has to do more work. That’s why we use:
- Board weights from 350gsm folding card to 1500gsm rigid board for gift sets.
- Die-cut pulp or foam inserts to stop heavy bottles from shifting.
- Laminations and coatings that prevent scuffing during courier handling.
- Food- and pharma-safe inks and finishes for consumables and supplements.
- Certifications including FSC® materials and ISO-standard production, plus compliance with UK/EU food-contact packaging regulations.
It’s these details that prevent returns, support shelf life, and reassure both retailers and end customers.
Solving the Eco-Strong Equation for 200ml Bottles
Eco options for 200ml packaging are different from smaller formats — the weight means you can’t compromise on structure. We produce 200ml bottle cardboard boxes in recycled rigid board and kraft, paired with biodegradable coatings and soy inks. FSC® certification is available for brands that want traceability. It’s sustainable packaging that stands up to delivery vans and retail handling, not just a marketing claim.
How We Solved a 90% Damage Rate?
A UK supplement brand once approached us with high breakage rates on wholesale deliveries. Their supplier was using thin cartons. After switching to custom 200ml bottle packaging boxes with reinforced card inserts, damages dropped by 90%, saving thousands on returns.
Another skincare brand wanted to premiumise. We delivered 200ml bottle gift boxes with soft-touch lamination and foil branding. Retailers reported faster sell-through because customers perceived the product as higher-end.
Packaging can cost pennies compared to what it saves — or earns — in customer trust.
The Roadmap to Your 200ml Packaging
We keep things straightforward:
- Share bottle details and branding requirements.
- Receive a prototype or dieline template for artwork.
- Approve the design once you’re happy.
- Production runs 7–10 working days for small orders, 12–14 for wholesale.
- Delivery across the UK, free and tracked.
MOQ starts at 100 cartons, scaling up easily to 200ml bottle boxes wholesale for nationwide supply.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Can I get custom 200ml bottle gift boxes for premium launches?
Yes. We produce rigid gift-ready cartons with foils, embossing, and magnetic closures.
Do you make boxes for 200ml droppers or pumps?
We do. Inserts are added so pipettes or pumps stay secure in transit.
What’s the usual MOQ?
100 units for short runs, with wholesale pricing for bulk orders.
Are eco-friendly options available?
Yes. Kraft, recycled rigid board, biodegradable coatings, and soy inks are all available.
Can you supply templates for artwork?
Yes. A 200ml bottle box template is provided so your designer places logos and compliance details correctly.
Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.



