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Custom 200ml Bottle Boxes

A 200ml bottle has presence. It feels substantial in the hand, carries higher product value, and often ends up on a retail shelf or in a gift box. But with size comes weight, and with weight comes risk. A carton that folds under pressure or scuffs in shipping can undo all the work you put into the product inside. That’s why, Healey Packaging produce custom 200ml bottle boxes designed to balance strength, presentation, and compliance — so your packaging matches the weight your product carries in the market.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

 

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why 200ml Bottle Packaging Demands Extra Attention?

At this size, packaging isn’t just about stopping breakages. It’s about showing credibility. Customers notice if the box creases, if the ink smears, or if it doesn’t stack well. Retailers notice too, especially when they’re dealing with bulk orders. That’s why 200ml bottle packaging is engineered with thicker boards, tighter fit, and finishes that last.

We’ve supplied cartons for syrups, essential oils, lotions, and even limited-edition spirits. The goals are always the same:

  • Keep the bottle stable in transit.
  • Carry branding without being damaged in handling.
  • Provide space for compliance panels, barcodes, or dosage instructions.
  • Look good enough to justify the price tag on the shelf.

From Wholesale Supply to Luxury 200ml Gift Boxes

Not every project calls for the same finish:

  • 200ml Bottle Gift Boxes – rigid board with foils, embossing, or magnetic closures, perfect for premium launches and corporate gifting.
  • Custom 200ml Bottle Packaging Boxes – folding cartons with precise dimensions, ideal for syrups, oils, or lotions sold in bulk.
  • 200ml Dropper Bottle Boxes – reinforced inserts to keep pipettes or pumps upright.
  • Plain Kraft 200ml Boxes – cost-effective and recyclable, often used for wholesale or contract manufacturing.

What matters is matching the packaging to the purpose. A gift set doesn’t need the same design as bulk supply — and we don’t treat them the same.

Purpose-Built Protection for Heavy Bottles

With 200ml bottles, the box has to do more work. That’s why we use:

  • Board weights from 350gsm folding card to 1500gsm rigid board for gift sets.
  • Die-cut pulp or foam inserts to stop heavy bottles from shifting.
  • Laminations and coatings that prevent scuffing during courier handling.
  • Food- and pharma-safe inks and finishes for consumables and supplements.
  • Certifications including FSC® materials and ISO-standard production, plus compliance with UK/EU food-contact packaging regulations.

It’s these details that prevent returns, support shelf life, and reassure both retailers and end customers.

Solving the Eco-Strong Equation for 200ml Bottles

Eco options for 200ml packaging are different from smaller formats — the weight means you can’t compromise on structure. We produce 200ml bottle cardboard boxes in recycled rigid board and kraft, paired with biodegradable coatings and soy inks. FSC® certification is available for brands that want traceability. It’s sustainable packaging that stands up to delivery vans and retail handling, not just a marketing claim.

How We Solved a 90% Damage Rate?

A UK supplement brand once approached us with high breakage rates on wholesale deliveries. Their supplier was using thin cartons. After switching to custom 200ml bottle packaging boxes with reinforced card inserts, damages dropped by 90%, saving thousands on returns.

Another skincare brand wanted to premiumise. We delivered 200ml bottle gift boxes with soft-touch lamination and foil branding. Retailers reported faster sell-through because customers perceived the product as higher-end.

Packaging can cost pennies compared to what it saves — or earns — in customer trust.

The Roadmap to Your 200ml Packaging

We keep things straightforward:

  1. Share bottle details and branding requirements.
  2. Receive a prototype or dieline template for artwork.
  3. Approve the design once you’re happy.
  4. Production runs 7–10 working days for small orders, 12–14 for wholesale.
  5. Delivery across the UK, free and tracked.

MOQ starts at 100 cartons, scaling up easily to 200ml bottle boxes wholesale for nationwide supply.

FAQs About 200ml Bottle Boxes

Can I get custom 200ml bottle gift boxes for premium launches?

Yes. We produce rigid gift-ready cartons with foils, embossing, and magnetic closures.

Do you make boxes for 200ml droppers or pumps?

We do. Inserts are added so pipettes or pumps stay secure in transit.

What’s the usual MOQ?

100 units for short runs, with wholesale pricing for bulk orders.

Are eco-friendly options available?

Yes. Kraft, recycled rigid board, biodegradable coatings, and soy inks are all available.

Can you supply templates for artwork?

Yes. A 200ml bottle box template is provided so your designer places logos and compliance details correctly.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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