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Custom 5 Oz Bottle Boxes

A 5 oz bottle might look small, but it carries weight — literally and figuratively. Whether it’s hot sauce, skincare, or a limited-edition beverage, the right box makes the difference between “just another product” and something customers remember. That’s why Healey Packaging build custom 5 oz bottle boxes that protect glass, meet food-safety standards, and elevate presentation for retail or gifting.

Get Your Custom Quote

Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why 5 oz Bottle Packaging Needs Special Attention?

The 5 oz format is a favourite for sauces, dressings, and dropper-based wellness products. But the challenges are unique:

  • Bottles are heavier than small droppers but not large enough for standard shipping cartons.
  • Oils, sauces, or serums can seep through poor coatings.
  • Branding space is limited, yet compliance details (ingredients, nutrition, barcodes) still have to fit.

That’s why 5 oz bottle packaging is cut to size, built with the right coatings, and designed to balance both practicality and shelf appeal.

Find Your 5 oz Bottle’s Perfect Match

Because 5 oz bottles show up in food, wellness, and even gifting, the packaging solutions vary widely:

  • Personalised 5 oz Bottle Boxes – tailored prints, logos, and finishes to carry brand identity.
  • Retail-Ready 5 oz Bottle Packaging – folding cartons with greaseproof coatings, built for hot sauces and condiments.
  • Rigid 5 oz Bottle Gift Boxes – premium board with foil or embossing, often used for limited runs or holiday packs.
  • Plain Kraft 5 oz Bottle Boxes – cost-effective and recyclable for wholesale supply.

Each style solves a different problem: safe delivery, premium unboxing, or bulk affordability.

The Unseen Strength of Your 5 oz Bottle Box

For bottles of this weight, material choice is everything. We typically use:

  • 300–350gsm folding card for everyday retail cartons.
  • Rigid board up to 1500gsm for premium gift packaging.
  • Greaseproof or aqueous coatings for sauces and food-based liquids.
  • Soy-based inks and FSC®-certified board for eco-conscious brands.

By building boxes that are strong enough to handle stacking and transit, we reduce breakages, prevent messy returns, and help brands meet retailer expectations.

Certified Safe: Meeting Strict UK & EU Standards

If your 5 oz product is food or drink, packaging compliance isn’t optional. We produce cartons in line with UK and EU food-contact packaging regulations and ISO standards. That means coatings won’t leach, inks are safe, and everything holds up under heat or moisture. Certificates can be provided on request, giving retailers confidence in your packaging choice.

From Maybe to Yes: The Box That Closes the Sale

Pick up a 5 oz bottle box and the first thing you notice isn’t the product inside — it’s how the box feels in your hand. If the board is flimsy, the impression is the same. If it’s solid, with a neat finish, the customer assumes the product is just as reliable. Some brands go for soft-touch laminates or foil to add polish, while others choose kraft to show an eco-conscious stance. Either way, the right choice of box often tips the decision between “maybe later” and “I’ll buy it now.”

Flexible 5 oz Boxes for Every Order Size

We know not every client is ordering pallets. That’s why we set MOQs as low as 100 units — perfect for launches or trial runs. For scaling brands, we regularly produce 5 oz bottle boxes wholesale, delivering consistent quality across thousands of cartons. Production is 7–10 working days for short runs and 12–14 for bulk, with free tracked UK delivery.

How We Solved a 70% Damage Rate & a £15 Pricing Problem?

One hot sauce brand cut damages by 70% after moving from thin cartons to custom 5 oz bottle packaging boxes with greaseproof liners. A skincare company boosted sales by shifting to rigid gift-ready boxes with gold foil branding — suddenly their £15 serum felt like a £30 product on the shelf.

Packaging isn’t just protection. It’s pricing power, customer loyalty, and your first impression in retail.

FAQs About 5 oz Bottle Boxes

Can I order personalised 5 oz bottle boxes with my logo?

Yes. We offer full printing with logos, branding, and compliance details.

Are these boxes food-safe?

Absolutely. Our 5 oz bottle boxes packaging meets UK/EU food-safety packaging standards.

What’s the minimum order?

100 cartons, with wholesale discounts on larger runs.

Do you provide eco-friendly options?

Yes — kraft, recycled board, biodegradable coatings, and soy inks are available.

Can I get a box template for design work?

Yes, we’ll send you a 5 oz bottle box template so artwork lines up correctly.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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