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Cali Packs

Sometimes, packaging needs to do more than just protect — it needs to project confidence. That’s where our custom Cali packs come in. At Healey Packaging, we create premium-quality printed pouches that capture the bold, eye-catching style that defines the Cali aesthetic. Whether you’re packaging herbs, edibles, or specialty goods, our pouches are built to look sharp, feel premium, and meet all UK standards for retail-ready presentation.

Over the years, we’ve helped hundreds of UK brands design Cali packs that sell as much on look as on quality. We use durable Mylar-grade films and certified food-safe coatings, so your products stay sealed, fresh, and compliant from shelf to customer hand.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Cali Style Packaging That Commands Attention

Cali branding is all about energy — vivid colour, metallic finishes, and a visual pop that stands out in crowded retail displays. We’ve built our process around that same boldness. Every custom Cali pack can be printed edge-to-edge with vibrant designs, spot glosses, or holographic accents that add texture and depth.

If you’re new to Cali packaging, our in-house design support helps refine your artwork so it prints crisply on Mylar bags. For experienced brands, we match Pantones and finishes precisely to maintain continuity across your full product line.

Airtight Cali Packs for Unbeatable Freshness

Looks matter, but so does performance. Our Cali packs UK range is airtight, heat-seal ready, and moisture-resistant — everything needed to keep aroma and flavour intact. Each pouch includes tear notches and optional resealable zips for convenience.

We offer the most popular Cali packs 3.5 size for small-batch products, alongside larger stand-up variants for multipacks or wholesale use. If you want a clear viewing window or foil interior, we can customise that too. The result is packaging that looks modern yet stays functional across the supply chain.

Certified Materials and Responsible Printing

Regulations aren’t just red tape anymore — they’re part of doing things properly. That’s why our certified Cali packs are made from food-grade, BPA-free laminates and printed with safe inks we’ve used for years on snack and coffee lines. Everything lines up with UK and EU rules, so you can sell with confidence and no labelling headaches.

For eco-conscious businesses, we also offer recyclable or biodegradable materials. These maintain the same barrier protection as standard Mylar but reduce waste without affecting shelf appeal.

Flexible Cali Pack Runs for Every Business Size

Whether you need empty Cali packs for in-house filling or fully printed and sealed versions, we accommodate flexible volumes. Start with a few hundred for a launch or scale to thousands for wholesale distribution — we’ll handle both with consistent quality.

All our production and QC are handled locally, meaning you get faster turnaround times and tighter brand control.

Why Work With Healey Packaging?

For over ten years, we’ve supported UK startups and established names across food, CBD, and lifestyle sectors. We’re more than printers; we’re your packaging partners. From dieline prep to mock-ups, every project gets hands-on attention to ensure the design translates perfectly to pouch.

If you’re wondering where to buy certified Cali packs that don’t look generic or mass-produced, you’re already in the right place.

Your Cali Pack Questions, Answered

Are your Cali packs food-safe?

Yes, they’re made from BPA-free, food-grade materials that meet UK standards.

Can you help with artwork?

Sure — you can send your design or we’ll refine it before printing.

What’s the usual turnaround?

About 10–14 working days after approval, with rush options available.

Do you offer small test runs?

Yes, we can print short batches before full production.

Are both matte and gloss finishes available?

They are — you can choose either look or combine both for contrast.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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