Sometimes, packaging needs to do more than just protect — it needs to project confidence. That’s where our custom Cali packs come in. At Healey Packaging, we create premium-quality printed pouches that capture the bold, eye-catching style that defines the Cali aesthetic. Whether you’re packaging herbs, edibles, or specialty goods, our pouches are built to look sharp, feel premium, and meet all UK standards for retail-ready presentation.
Over the years, we’ve helped hundreds of UK brands design Cali packs that sell as much on look as on quality. We use durable Mylar-grade films and certified food-safe coatings, so your products stay sealed, fresh, and compliant from shelf to customer hand.
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1 Style & Size
2 Material
3 Quantity
4 Contact
Cali branding is all about energy — vivid colour, metallic finishes, and a visual pop that stands out in crowded retail displays. We’ve built our process around that same boldness. Every custom Cali pack can be printed edge-to-edge with vibrant designs, spot glosses, or holographic accents that add texture and depth.
If you’re new to Cali packaging, our in-house design support helps refine your artwork so it prints crisply on Mylar bags. For experienced brands, we match Pantones and finishes precisely to maintain continuity across your full product line.
Looks matter, but so does performance. Our Cali packs UK range is airtight, heat-seal ready, and moisture-resistant — everything needed to keep aroma and flavour intact. Each pouch includes tear notches and optional resealable zips for convenience.
We offer the most popular Cali packs 3.5 size for small-batch products, alongside larger stand-up variants for multipacks or wholesale use. If you want a clear viewing window or foil interior, we can customise that too. The result is packaging that looks modern yet stays functional across the supply chain.
Regulations aren’t just red tape anymore — they’re part of doing things properly. That’s why our certified Cali packs are made from food-grade, BPA-free laminates and printed with safe inks we’ve used for years on snack and coffee lines. Everything lines up with UK and EU rules, so you can sell with confidence and no labelling headaches.
For eco-conscious businesses, we also offer recyclable or biodegradable materials. These maintain the same barrier protection as standard Mylar but reduce waste without affecting shelf appeal.
Whether you need empty Cali packs for in-house filling or fully printed and sealed versions, we accommodate flexible volumes. Start with a few hundred for a launch or scale to thousands for wholesale distribution — we’ll handle both with consistent quality.
All our production and QC are handled locally, meaning you get faster turnaround times and tighter brand control.
For over ten years, we’ve supported UK startups and established names across food, CBD, and lifestyle sectors. We’re more than printers; we’re your packaging partners. From dieline prep to mock-ups, every project gets hands-on attention to ensure the design translates perfectly to pouch.
If you’re wondering where to buy certified Cali packs that don’t look generic or mass-produced, you’re already in the right place.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Yes, they’re made from BPA-free, food-grade materials that meet UK standards.
Sure — you can send your design or we’ll refine it before printing.
About 10–14 working days after approval, with rush options available.
Yes, we can print short batches before full production.
They are — you can choose either look or combine both for contrast.
Mix and match materials, printing methods, inks, finishes, and add-ons.
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.
