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Custom 20ml Bottle Boxes

Custom 20ml bottles are everywhere — from essential oils and tinctures to serums and samples. But the bottle is only half the story. The box it comes in decides whether your product feels like a premium purchase or just another item on the shelf. At Healey Packaging, we build custom 20ml bottle boxes that do more than just cover glass. They protect, present, and push your brand forward in a crowded market.

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Share your box details and we will send your price.

1 Box Style
2 Material
3 Quantity
4 Contact

Choose Style

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Custom 20ml Bottle Packaging Matters for Small Formats?

A 20ml bottle is small, but it isn’t simple. If you’ve ever seen one arrive cracked or leaking, you know the damage goes far beyond the product. Return climb, trust drops, and repeat orders vanish. That’s why a properly engineered 20ml bottle packaging box matters: it locks bottles into place, resists pressure during transport, and delivers them in the same condition you sent them out.

Tailored Boxes for Droppers, Sprays, and Rollers

No two 20ml bottles are exactly alike. Dropper tops, roller heads, sprays — each needs a box that fits snugly without wasting space. We create custom printed 20ml bottle boxes sized to your dimensions, with inserts or dividers when needed. You choose the finish: clean white board, natural kraft, or something with gloss, matte, or foil to match your branding.

Materials That Balance Strength and Sustainability

In the UK, buyers expect brands to back up their eco claims with packaging that proves it. That’s why our 20ml bottle boxes UK supply is built with recyclable or FSC®-certified stocks, with optional biodegradable coatings. For cosmetic and food-related items, we follow UK/EU food contact packaging regulations, so you’re compliant while staying eco-conscious.

Scaling From Indie Runs to Wholesale Orders

We’ve worked with start-ups ordering just 100 units and manufacturers scaling into wholesale 20ml bottle boxes in the tens of thousands. Both expect the same thing: sturdy cartons that look good and arrive on time. With over a decade in the industry and thousands of units produced, we know how to handle both small test runs and full-scale production without cutting corners.

Making Your 20ml Bottle Box a Branding Tool

When a customer picks up a personalised 20ml bottle box, they should know instantly whose product they’re holding. That’s where branding comes in. We offer offset, digital, and specialty finishes like spot UV or embossing to make logos pop. It isn’t just print — it’s positioning. A well-presented carton earns shelf space, increases brand recall, and creates an unboxing experience that customers talk about.

Our Process: How Your Packaging Takes Shape

  • We start with a sample or dieline based on your exact 20ml bottle dimensions.
  • Our design team reviews print files and prepare a mockup for your approval.
  • Every run pass quality control for board thickness (measured in gsm) and coating consistency.
  • Orders typically ship within 10–12 working days, with rush options if your timeline is tighter.

Avoiding Common 20ml Box Pitfalls

  • Too much empty space inside the box? Bottles rattle and break.
  • Poor choice of finish? Ink rubs off on transit.
  • Skipping eco materials? Customers notice — and move to brands that care.

We’ve seen these errors cost businesses repeat sales, which is why our process eliminates them before production begins.

FAQs About Custom 20ml Bottle Boxes

How do I know the box will fit my 20ml bottles?

We design around your exact bottle size — droppers, rollers, or sprays. If needed, we add dividers or inserts so nothing shifts in transit.

Do you make eco-friendly versions?

Yes. Most clients choose kraft or recycled boards. We also use FSC® stocks and offer biodegradable finishes for brands with sustainability goals.

What’s the smallest order I can place?

You can start at 100 units. It’s enough for indie launches or test runs before scaling up to wholesale.

Can I see what the box looks like before production?

Absolutely. We send digital mockups, and for larger runs we can also provide a physical sample for approval.

How quickly can I get my boxes?

Standard turnaround is 10–12 working days once artwork is signed off. Tight on time? Ask us about express production.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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