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Custom Pillow Box

Custom pillow boxes are basically simple rectangular box with a curved top. It looks like a pillow. These printed boxes have different daily applications. These are used for packaging luxury pillows, decorative pillows, and travel pillows. They also do gifting and promotions. Our company makes them using paperboard, cardboard, and Kraft paper. We incorporate premium printing methods, including offset, digital, and screen printing. One of these methods is adding custom designs, logos and text to the boxes.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Types of Custom Pillow Boxes

Custom pillow boxes don’t just hold a product. They make it more valuable, represent its purpose, and sell it to buyers. These boxes add charm to every purchase, whether you use them for gifts, decor, or practical products. They will always make your purchase special.

Luxury Pillow Gift Sets

Luxury pillow gift sets are available, and they often include a pillow, an eye mask, and earplugs. Buyers often choose these sets for holidays, birthdays, or corporate gifting. Rich colours, foil accents, and embossing are all options in the custom box, which will add some elegance. A ribbon or personal message makes the gift more thoughtful. These touches make the recipient feel special and valued.

Customisable Pillows

Buyers add names, initials or messages to make the pillows personal and thoughtful. birthdays, anniversaries, and even as baby shower gifts. The custom boxes need to match the amount of emotion behind the event.

For example, baby pastels for baby gifts and bold prints for birthday gifts. Customers can see the unique design up front by including a preview window on the box.

Wedding Pillows

Wedding pillows are decorative, symbolic, used in ceremonies, or gifted. Buyers seek packaging that resembles the elegance of the occasion. Soft-toned, floral-printed, or lace-decorated custom pillow boxes are ideal.

The box becomes a keepsake by adding wedding dates or the couple’s names. Details within these packages make the packaging as special as the event.

Memory Foam Pillows

Memory foam pillows are popular because of their comfort and health benefits. They are typically gifts for housewarmings, attending wellness events, or improving sleep. The packaging should highlight the main features: ergonomic design or cooling properties.

Clean, simple designs appeal to health-conscious buyers. What’s more, if you include care tips or usage instructions, you’re adding extra value and usefulness to the packaging.

Monogrammed Pillows

Housewarmings, weddings, or anniversaries bring the purchase of monogrammed pillows. These products give buyers sophistication. The custom box should have elegant gold embossing, soft texture, or minimalistic patterns.

Some of the product personalises elements like ribbons or handwritten notes, making the product feel exclusive and unique.

Custom Photo Pillows

Deeply emotional gifts, such as custom photo pillows, are often chosen for birthdays, milestones, or memorials. The packaging is expected to complement the memory inside.

It could include boxes with personal messages, soft designs, or a theme similar to the photo. It could also include an area for the givers to write down their own notes to express how they feel.

Luxury Travel Pillows

Practical and comfortable luxury travel pillows exist. They are popular as corporate travel gifts or for anyone starting a trip. Custom boxes with compact designs and travel-friendly features are must-haves.

Buyers like travel-themed designs or motivational quotes. They also prefer boxes with features that provide portability, such as handles or lightweight material.

Custom Pillow Boxes Design from Scratch

Custom pillow boxes are designed keeping the product, audience and occasion in mind. If you want a smooth process, look to Healey Packaging as a reputable custom packaging supplier:

Understand the Product

Browse through the pillow’s type, purpose, and unique features. A simple but highly luxurious pillow gift set requires a sophisticated design, while eco-friendly ones work best with natural materials and subtle aesthetics.

Identify the Target Audience

Concentrate on who is going to buy the product and what they like. For example, eco-conscious customers may like earthy designs, or wedding buyers may look for elegant, romantic details.

Choose a Material

Healey Packaging provides a range of materials, from sustainable kraft paper to premium glossy finishes. If you select the right material, the product will look attractive, and customers will be satisfied.

Pick a Design Theme

The design matches the occasion or purpose. For baby showers, use soft hues, bold patterns for festive gifting or a slick minimalist design for corporate products. Healey Packaging can customise your design to your needs.

Add Personalisation Options

Add spaces for names, monograms, or customised messages. Boxes with the couple’s initials or the event date make lasting wedding keepsakes.

Incorporate Branding

A well-designed box shows your brand identity. Healey Packaging can be created with your logo, tagline, or brand colours.

Test and Refine

Get a prototype released with Healey Packaging. This will also allow you to test the box size, design effectiveness and visual impact prior to mass production.

Healey Packaging allows you to create visually stunning packaging that is perfectly tailored to your product and audience. With their expertise, they will make a lasting impression with your custom pillow boxes. Contact us at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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