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Full Flat Double Tray Boxes

In the fast-paced e-commerce landscape, packaging is a crucial component. It guarantees product safety, delivering a seamless unboxing experience for the consumers. Full Flat Double Tray Packaging has been the go-to for many products. It has a flat bottom and features a reinforced double-tray structure. Its design makes it ideally suited for large, heavy, loose, or bulk items.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Where to use full flat double tray packaging?

Let us see how leading e-commerce platforms are making use of Full Flat Double Tray Packaging in the sections below. We will also discuss its common use.

Electronics and Accessories

Mobile Phones and Tablets

Full Flat Double Tray boxes: mobile phones and tablets, these boxes are more commonly found on Artificer platforms such as www.amazon.com and www.ebay.com respectively. The unit fits into a compartment that is fully sealed.

The second tray houses accessories such as chargers, earphones, and manuals. It keeps them a bit organised so that they dont move around during travel. It makes sure that things are intact and arranged.

Smartwatches and Wearables

We frequently see this packaging used in smartwatches and fitness bands on Alibaba. One loge is dedicated to the watch module; and other, for straps and accessories. This helps keep fragile elements like screens and sensors secure while being sent out.

Gaming Accessories

Many gaming controllers, headsets, and cables that you see on Amazon come in Full Flat Double Tray boxes. Both trays manage to fit those weird-shaped things. This is to avoid damage in transit.

Home Décor Items

Ceramic and Glassware

Alibaba and eBay sellers typically box ceramic dinner sets, glass bowls, and mugs in Full Flat Double Tray boxes. These trays allow you to store each piece in its own dedicated slot. It keeps the item from getting any scratches or chips on it. Sets get the most out of this as everything is retained in transit.

Wall Art and Picture Frames

These boxes are a staple for lightweight wall art and picture frames like those on Amazon and eBay. The trays are for separating the frame, hanging hardware and protective covers. The packaging is designed for simple assembly. It also keeps components that are fragile protected.

Beauty and Personal Care

Luxury Skincare Kits

Full Flat Double Tray Packaging flexible is popularly used in high-end skincare kits on Alibaba. Bottles, jars, and applicators securely stay seated in the boxes. Fragile glassware stays protected in transit.

Makeup Palettes and Sets

This packaging style often comes in makeup kits such as eyeshadow palettes and brush sets. They are available on sites like Amazon in kit form. The trays keep fragile powders and delicate tools lined up. It increases the beauty and the durability of the gear.

Food and Beverages

Custom Chocolate Boxes

Full Flat Double Tray Packaging is usually used by artisanal chocolate brands that are found on Alibaba and eBay. Chocolates are usually packed in a single tray. A second tray for stuffing is used for extra things such as truffle wrappers or inserts to provide more information.

Specialty Tea and Coffee Sets

These boxes are used for tea collections and coffee samplers sold on Amazon. It separates sachets, tin cans, or jars for testing. The design keeps all components structured to allow easy access to customers.

Toys and Hobbies

Board Games and Puzzle Sets

Board games and puzzles are usually packaged as a Full Flat Double Tray. You can find these types of products on Amazon and eBay. These trays will keep various game pieces, cards, and instructions apart from each other. This neatly organises everything at one place for an amazing user experience.

DIY Craft Kits

These boxes are commonly used for craft kits like embroidery or jewelry sets. This packing is preferred by sellers from Alibaba. It sorts beads, strings, and tools in an organised fashion.

Apparel and Accessories

Socks & Underwear Packs

Multi-packs of socks or underwear that are offered by sellers on Amazon or eBay are packaged using Full Flat Double Tray Packaging. The individual pieces are separated by double trays. Doing so helps preserving their folded states.

Jewelry and Watches

This type of packaging style is used mainly for jewelry sets, particularly on Alibaba. It has designated slots for necklaces, earrings and bracelets. Staged arrangement with a product showcases elegance. This also allows customers to check each piece closely.

Office and Industrial supplies

Stationery Kits

Staples use Full Flat Double Tray boxes for office supplies such as pens, markers, and notebooks. The Thing; oh but these are usually on Amazon Trays will keep your delicate things (like gel pens or rulers for example) from being broken.

Hardware Tools

These boxes are also the lightweight tools sold on eBay and Alibaba as screwdrivers or wrenches. The packaging is structured this way. Moreover, it protects objects against scratches or dent.

Why Full Flat Double Tray Packaging important?

The above examples show some the versatility of Full Flat Double Tray Packaging. It caters to the different requirements of distinct item types. This packaging style is preferred by platforms like Amazon, eBay and Alibaba because of its structure.

  1. It retains objects securely in position.
  2. Customised tray packaging gives you some separation for organisation.
  3. It has enough space that caters any kinds and shape of product.

This improves the display with more useful product information, all while creating a smoother experience for the customer.

Order Customised Double Tray Packaging

You can get full flat double tray packaging online from Healey Packaging. Our company also provides facility to make these printed boxes online. You can enjoy unlimited free quotes also. Contact us to place your first order help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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