Ever had a parcel show up crushed at the corners, tape peeling, and you thought, “that’s not a good look”? We’ve seen it plenty of times, and it’s usually down to weak packaging. That’s why we build custom postal boxes that don’t just protect what’s inside — they show your brand off on the outside. Whether you’re shipping a single item in a small box or sending bulk orders in larger ones, we’ll make sure your packaging is sturdy, smart, and ready to travel anywhere in the UK.
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Looking for strong, stylish, and reliable packaging to match your brand or business needs? At Healey Packaging, we specialise in high-quality custom postal boxes that combine protection, practicality, and presentation. Whether you’re shipping eCommerce orders or packaging corporate kits, our solutions offer the ideal balance of durability and design.
Designed for postal systems in the UK and beyond, our packaging includes options for small postal boxes and large parcels for bulkier shipments. No matter the shape, colour, or custom need, we have the solution ready.
We understand that packaging is more than a protective shell — it’s a branding opportunity. That’s why our personalised postal boxes are available in fully custom dimensions, colours, and finishes.
You can select:
From clean, professional designs to luxurious branding finishes — we offer limitless customisation options for your postal packaging.
Not all postal packaging boxes are made the same. We use sturdy grades like E-flute, B-flute, and corrugated board because they actually stand up to couriers, conveyor belts, and the odd rough van ride. It’s the kind of material that protects without looking bulky, so your parcels arrive safe and still feel branded.
Light items, heavy items — it doesn’t matter. These mailer-style boxes hold their shape through stacking and handling. We’ve seen them used for everything from cosmetics and books to clothing and tech gear, which is why online shops and subscription brands keep coming back to them.
For businesses pushing the eco angle, we also make postal packaging in 100% recycled kraft. It gives you durability with a natural, sustainable look, and it helps meet packaging goals without compromising strength.
A plain brown box gets the job done, but it doesn’t say much about your brand. That’s why we focus on printed postal boxes that carry your logo, colours, and style right to the customer’s doorstep.
We’ve got different print routes depending on what you need:
Not sure where to begin? No worries — we’ve sat with plenty of brands in the same spot. Sometimes you’ve got artwork ready to go, other times it’s just a rough idea sketched on paper. Either way, we’ll shape it into something that works. And before we press the big green button on production, you’ll see a mock-up so there are no surprises when the postage boxes arrive.
Our postal boxes wholesale options give you the flexibility to order exactly what you need—whether it’s 100 units or 10,000. We offer tiered pricing to suit businesses of all sizes, with no hidden setup or die charges. Volume discounts are available to support growing brands and seasonal demand. Whether you’re a start-up looking for cheap postal boxes or an established retailer needing a consistent supply, we’ve got you covered.
We get asked about sustainability more than ever, and for good reason. Customers notice when packaging looks wasteful — and they remember the brands that do better. That’s why our eco-friendly postal boxes are built from recyclable and biodegradable board, with natural kraft and brown finishes that look the part.
We also offer printing with soy-based or water-based inks. This provides a more environmentally conscious option. Our coloured postal boxes use eco-safe dyes and coatings. This ensures minimal environmental impact while maintaining strong visual appeal.
We offer a wide selection of colour finishes to suit your brand or occasion:
Ever typed “postal boxes near me” hoping for a supplier who won’t keep you waiting? That’s exactly what Healey Packaging focus on — UK-wide delivery that’s fast and dependable. If you need a rush order, or something changes last minute, you won’t be left hanging.
We keep the phones and inbox open round the clock, so if there’s an issue at 10 pm or a tweak needed before print, you can reach us. From production through to fulfilment, we keep the process moving so your packaging arrives when you need it, not weeks later.
From branded boxes to minimalistic box for postage solutions, we help elevate your packaging strategy.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Postal boxes refer to the physical containers for mailing; postage boxes are often used interchangeably. Both serve the same purpose — secure item delivery.
Yes, we offer full-colour printing inside and out. Perfect for creating a unique unboxing experience.
Absolutely. We manufacture to meet Royal Mail parcel size guidelines, including options for small letterbox-friendly designs.
Yes, we handle high-volume orders of large to big postage boxes, and customised formats.
Our range includes white, black, brown, grey, and other colours upon request.
Mix and match materials, printing methods, inks, finishes, and add-ons.
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.
