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Promotional Boxes

Promotional packaging works best when it feels intentional, not forced. That “small moment” when a customer, influencer, or staff member opens a box can do more for your brand than a month of ads. That’s why businesses come to us for custom promotional boxes that look polished, hold up in transit, and create the kind of unboxing people actually talk about. After more than a decade in packaging, we’ve seen how a well-built promo box can shift perception instantly.

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1 Box Style
2 Material
3 Quantity
4 Contact

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

It’s How It Feels to Open: Why Custom Promotional Boxes Win

A lot of brands assume promotional packaging is only about print. It isn’t. A good promo box protects the product, frames it neatly, and makes the recipient feel like you’ve put real thought into the experience. Influencer PR boxes, welcome kits, brand launches, mailer-style promo packs — each one needs a different internal structure to keep items from sliding, denting, or looking messy the moment, the lid opens.

We build custom promotional boxes with inserts, lids, sleeves, or flip-open tops depending on what you’re packing. Small items like samples, tissues, chocolate bites, or snacks need a tighter cavity, while marketing kits with brochures or merchandise need a more open interior. This is where our experience comes in: structure first, artwork second.

Tailored for PR Drops, Events, and Everyday Brand Visibility

Over the years, we’ve produced everything from bold PR boxes for influencers to quieter business promotional boxes for corporate gifting. What we’ve learned is simple: every industry has its own version of a “wow moment.”

  • Beauty brands want a reveal moment that feels premium without being fragile.
  • Food and snack brands need grease-resistant or moisture-safe interiors.
  • Corporate teams prefer clean, minimal boxes that feel organised, not cluttered.

Our job is to build packaging that matches your personality — from playful promotional boxes for chocolates and popcorn to luxury promotional gift boxes with foil, embossing, or soft-touch finishes.

Finish with Impact: Details That Elevate Promotional Boxes

Promotional box printing isn’t just about colour accuracy. It’s about intention. Some clients go all-in with holographic shine, full-coverage graphics, or matte-black + gold foil combinations. Others prefer a simple branded flip-lid box with a short message inside the flap.

We offer digital and offset printing depending on quantity, plus enhancements like foil stamping, spot UV, soft-touch lamination, embossing, die-cut windows, inside printing, and shaped inserts. These touches make your promotional packaging feel less like a cardboard box and more like a keepsake.

Can Promo Packaging Be Sustainable? Yes, Here’s How

Some brands ask whether promo packaging can still be responsible. Yes — it can. We use recyclable paperboards, FSC®-certified materials on request, and water-based inks where suited. Many UK businesses choose kraft-based promotional boxes for this exact reason: strong structure, minimal waste, and a natural finish that still prints beautifully.

Sizes, Shapes, and Promotional Box Styles

Because promotional items vary so much, we build boxes around the items, not the other way around. Whether you need compact boxes for sample kits or large flip-lid promotional boxes for event gifting, we tailor the structure so nothing arrives scuffed or loose.

Some of the most requested formats include:

  • Rigid promotional boxes for premium launches
  • Promotional cardboard boxes for bulk campaigns
  • Branded mailer-style boxes for influencer drops
  • Display-style promotional boxes for retail counters
  • Windowed boxes for visible gifting items

If you’re not sure which style fits your product, we’ll guide you based on weight, fragility, and the unboxing moment you’re aiming for.

How We Work: The Clear, Creative Healey Packaging Way

We keep the process straight: tell us what you’re promoting, share the rough dimensions, and we mock up a structure that makes sense. Once you’ve approved the look, we print, finish, assemble (if needed), and get everything shipped across the UK. With thousands of promotional boxes produced over the years, our team understands both the creative and the practical side — meaning fewer reprints, fewer delivery issues, and packaging you can trust to represent your brand correctly.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Your Promotional Box Questions, Answered

Can you handle short-run promotional campaigns?

Yes, we can. Smaller influencer drops or test campaigns aren’t a problem.

Do you offer inserts for holding items in place?

We do. Each insert is shaped around your products so the layout stays tidy.

Are promotional boxes suitable for posting?

If they need to be mailed, we engineer them with stronger walls or protective layers.

Can you help with artwork adjustments?

Yes, our design team can prepare print-ready files or refine what you already have.

Do you make gift-style promotional boxes for events?

Absolutely. Event gifting is one of the most common uses for this category.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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