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Custom Hat Boxes

Hats are more than just a fashion. They require unique packaging with colourful designs. Regardless of whether you own an impressive selection of fashionable fedoras, baseball caps, or sun hats, it is important to protect them. Hat boxes make for great storage and organisational solutions. It is crucial to select the best custom boxes for your hats. You can find everything you need from custom designs to functional storage solutions.

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Why Choose Healey Packaging?

We combine expert printing, sustainable materials, and flexible options to support brands of every size — all made right here in the UK.

High Quality Printing

High Quality Printing

Get rich colours, sharp details, and premium finishes on every custom box we print.

Low Minimum Order

No Minimum Order

Order as few as 100 boxes — ideal for startups, test runs, and small businesses.

Custom Sizes & Styles

Custom Sizes & Styles

Get expert help to refine your box layout and branding — at no extra cost.

Eco-Friendly Packaging

Eco-Friendly Packaging

Choose from recyclable, biodegradable, and FSC-certified materials.

Fast Turnaround

Fast Turnaround

Quick production and delivery times to meet urgent deadlines.

Free UK Shipping

Free UK Shipping

Enjoy hassle-free shipping across the UK on all standard orders.

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Premium Hat Packaging for Style, Storage & Protection

Looking for reliable and elegant solutions to store, ship, or display your hats? Our custom hat boxes are designed to preserve the shape, style, and quality of every type of headwear — from fedoras to fascinators, trilbies to baseball caps. Whether you’re a retailer, event organiser, or simply passionate about hat storage, we offer the best hat boxes for storage, gifting, and branding.

Buy Hat Boxes Online – Style Meets Practicality

With hat boxes for sale in a variety of sizes, colours, and materials, we cater to every need — whether it’s a large hat box for wide-brim hats, a small hat box for berets, or cap boxes tailored for baseball caps. Each box is built to offer superior protection while enhancing presentation.

Available in:

  • Round hat boxes – timeless and elegant
  • Cardboard hat boxes with lids – durable, protective, and eco-friendly
  • White hat boxes, black hat boxes, and more – choose a finish to match your branding or event

Custom Hat Boxes for Every Purpose

Retail & Bulk Hat Boxes

Our hat boxes wholesale options are perfect for shops, boutiques, and fashion brands. These boxes are customisable with your logo, colours, and print designs — ideal for creating a consistent retail experience.

Cap Box Packaging

Need a box for caps or a specific cap box size? Our cap box storage solutions are designed to protect the brim and structure of baseball caps and snapbacks — whether for display or delivery. They’re a must for sports brands and eCommerce stores.

Gifting & Special Occasions

Some folks want that old-school vintage charm. Others go straight for minimal and modern. Either way, we’ve got hat boxes that suit the vibe—weddings, birthdays, big brand events, you name it. And yep, you can add your own branding or message to make it personal.

Durable and Quality Materials

Our hat packaging boxes are crafted from top-notch materials including cardboard, kraft, and rigid stock. These options ensure protection against damage and keep your products in pristine condition. Select cardboard hat boxes for lightweight needs or rigid boxes for luxurious gifting.

Eco-Friendly Packaging Solutions

We’re not just ticking a green box—we actually care about how this stuff gets made. Most of what we make is done with recycled or eco-friendly board—we’ve made that a priority. We keep tweaking things—less waste here, better materials there. It’s a work in progress, but we take it seriously. If your brand leans eco, we’ll get along just fine.

Cardboard Hat Box Options

We use high-quality, rigid and corrugated cardboard to create sturdy, eco-conscious hat packaging boxes. All our boxes:

  • Come with secure lids to protect from dust and deformation
  • Are available in custom sizes, including extra large hat boxes
  • Can be ordered in bulk quantities for wholesale pricing
  • Include cheap hat boxes options without compromising quality

Advanced Printing Techniques for Premium Results

Highlight your branding with innovative printing options. We can print in full CMYK for bold colours, and if you’re after something extra, we’ve got options like spot UV or embossing to give your design a bit more edge. Whether it’s vintage hat boxes or modern cap box packaging, we ensure unmatched precision and appeal.

Perfect for All Hat Types

Our hat boxes for women and men cater to a variety of styles. From baseball hat boxes to elegant packaging for professional events, you’ll find options that suit every occasion. Bulk purchases are also supported.

Why Choose Our Hat Boxes Packaging?

As specialised hat boxes suppliers, Healey Packaging understand the unique requirements of storing and presenting headwear. Our products are:

  • Designed specifically for optimal hat protection
  • Available in various sizes and styles to suit different hat types
  • Customisable with your branding, colours, and designs
  • Made from durable, high-quality materials
  • Eco-friendly options available
  • Competitively priced, especially for wholesale orders

Got a boutique line that needs something elegant? Or maybe you’re after bulk hat boxes for retail? Either way, just give us a shout—we’ll help you figure out what works best for your products.

Ready to Elevate Your Hat Packaging?

Generic boxes just don’t cut it when it comes to protecting hats. We’ve seen too many arrive crushed, dusty, or just… underwhelming. We don’t just make boxes—we build packaging that protects your hats and matches your brand’s look and feel. Got something unique in mind? Great. We’ll walk you through the options and make sure it turns out exactly how you imagined.

Got Questions About Hat Boxes? We’ve Got You.

Can you do different sizes for hat boxes?

Yeah, absolutely. We make them in all sorts of sizes—small, oversized, tall, flat—you name it. Whether it’s a cap, a floppy wide-brim, or something in between, we’ll build the box to fit your product, not the other way around.

Will these work for both men’s and women’s hats?

Yeah, they’re totally fine for either. We’ve done boxes for all sorts—men’s caps, women’s fascinators, even a few that don’t really fit into one category. Just let us know what kind of hat you’re working with, and we’ll shape the box around that.

Do you offer hat boxes wholesale?

Absolutely. Our wholesale options come with competitive pricing and consistent quality — ideal for retailers and manufacturers.

What printing options are available?

We offer full custom printed hat boxes using CMYK or Pantone colours. You can include logos, product visuals, taglines, or unique patterns.

Are these strong enough for shipping caps?

Yep, especially the ones with structured brims. We’ve designed cap boxes that hold their shape and protect the front panel in transit, so your product arrives looking just right.

Do you use eco-friendly materials?

Most of the time, yeah. Kraft board, recyclable card—those are our go-to. If you’re after something properly green (like biodegradable windows or compostable print), just say so. We’ll make it happen.

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