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Custom Packaging — No Minimum Order Flexible quantities for launches, growing brands and repeat orders.
Free Artwork Check Your artwork is reviewed before production begins.
Need Custom Packaging? Request a Quote
Starting From: £0.50
Final price depends on material, size and quantity.

Shirt Boxes

Made to Order Custom Printed No Minimum

A good shirt deserves better than a flimsy carton. That’s why we make custom shirt boxes that feel solid, look sharp, and carry your branding with confidence. Whether you’re a retailer selling everyday lines or showcasing a premium collection, we cut boxes to fit, print them to match your style, and make sure they hold up in storage and shipping.

Choose Your Box Style

Select the packaging style that best suits your product and brand.

Description

Custom Shirt Boxes – Deliver a Premium Unboxing Experience

Make your apparel packaging stand out with Healey Packaging’s custom shirt boxes, designed for premium retail impact and lasting brand impressions. Our boxes are tailored for UK-based B2B clients, including fashion retailers, shirt brands, and packaging resellers. With full customisation options, luxury finishes, eco-conscious materials, and no minimum order quantity, we provide scalable packaging solutions that elevate your brand and protect your garments.

Innovative Variety of Box Styles and Designs

We offer an extensive range of shirt boxes to suit every presentation need:

  • Rigid boxes for premium retail packaging
  • Foldable shirt boxes for cost-effective shipping and storage
  • Magnetic closure boxes for luxury gifting experiences
  • Window cut-out boxes to preview designs without opening

From classic styles to contemporary finishes, our design flexibility ensures your shirt packaging aligns with your brand’s visual identity and market positioning.

Printing and Finishing Choices for T Shirt Boxes

A plain box does the job, but a printed one does more — it carries your name out the door. We give you options to make your T shirt boxes feel on-brand.

You can keep it simple with CMYK or Pantone inks to match your colours. Want more texture? Embossing and debossing add detail you can feel. Spot UV works well if you want certain parts to shine. For surface finishes, you’ve got the choice of matt or gloss lamination. And if you’re going for a premium look, foil stamping in gold, silver, or even rose gold adds that extra hit of impact.

These aren’t just decorative touches — they make your packaging tougher, longer-lasting, and harder to ignore, whether you’re selling on the high street or shipping online orders.

Options for Shirt Box Sizes

No two brands are alike, and neither are their packaging needs. We manufacture boxes to your exact dimensions. Whether you’re offering single units, folded or flat-packed garments, or looking for shirt boxes with lids and clear lids, we’ve got you covered.

Our custom sizing is perfect for:

  • T shirt box collections
  • Multi-shirt packaging
  • Box of shirts subscription models

We also offer sample box production for approval before bulk printing.

Eco-Friendly Packaging Materials for Your Box of Shirts

Choose from our wide range of sustainable and durable packaging materials designed to protect and impress:

  • Recycled kraft offers a natural, earthy aesthetic that appeals to eco-conscious consumers.
  • Corrugated board provides excellent strength, making it ideal for shipping and long-distance delivery.
  • Art card and paperboard give your shirt packaging a premium, smooth finish—perfect for retail display or gifting.

We also offer biodegradable and recyclable options to help reduce environmental impact and support your brand’s green commitment.

Why Healey Packaging is the Smart Choice for Your Business?

As a trusted UK supplier, Healey Packaging offers a complete solution tailored to your needs. No minimum order quantity, making it easy for businesses of all sizes to get started. Enjoy the convenience of free UK delivery, along with fast turnaround times, typically between 7–10 working days.

We’ve got a design team that helps shape boxes so they actually work — not just in how they look, but in how they hold and ship. That’s why shops, online sellers, and even wholesale resellers keep coming back. Some need steady supply for scaling up, others just want a reliable run for a new launch. Either way, Healey Packaging make sure the quality holds and the cost stays sensible.

Tailored Solutions for Every Market

  • Shirt boxes for gifts – Ideal for retail gifting, brand promotions, and special events
  • Shirt boxes in bulk – Efficient for seasonal collections or promotional campaigns
  • Shirt with box packaging sets – Excellent for coordinated branding or subscription offerings

Whether you’re a start-up or established brand, we customise to fit your business goals.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree shipping to the UK and USA.
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

Real feedback.
Thoughtful packaging.

In our customers’ own words. Selected excerpts from company reviews on Trustpilot.

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Can’t recommend the company enough, especially Alex who worded with me patiently all the way.…

Patrick Hennessy

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

Iona

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I had a great experience working with Healey Packaging, I love my new candle boxes.…

Lisabel Biscaldi

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We had a deadline they needed to meet for me and they did.…

Jason Hart

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Had a very good experience with Healey. This is the second time we have used them…

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Great customer service, needed a quick turn around and assistance for custom packaging for my brand,…

Zeeshan Iqbal

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I looked through about 100 unhelpful suppliers, then found Healey Packaging.…

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Great quality product and excellent service from Alex.

QCL Scientific

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Feedback relates to Healey Packaging and its service, rather than a rating of an individual product.

Our Packaging Projects

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