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Header Cards Printing

Custom Header Cards are crucial for the packaging and branding of small to medium-sized products. These cards are folded over the openings of paper bags. Typically stapled or heat sealed. Custom header cards printing offers tailored solutions for customised boxes. You will find different printing options include digital, offset, and screen printing. The process involves two steps which are designing and proofing. Then, we print them on various materials. Features include vibrant colors and finishes. Custom shapes are also available.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Types of Custom Header Cards Printing

Creating Custom Header Cards can be catered to the exact needs of a particular industry. These fall into important types by design, substance, and use.

Flat Header Cards

A flat header card has a simple design and does not have any folds or creases. These are ideal for lightweight items with products such as jewellery, pins, or stickers. These cards generally have bright colours along with some key product information. 14pt and 18pt cardstock are popular materials. Dimensions most often go from 3 x 4 in — 6 x 8 in.

Folded Header Cards

Header cards that are folded are used across industries. The top folds over to form two panels that surround the top of the bag. This gives additional room for branding, descriptions, and compliance data. Common Sizes such as 4 x 5 inches (which is folded down to 4 x 2.5 inches)

Custom Shaped Header Cards

Custom shapes header cards are customised to have a unique die-cut shape (circle, star, or even the shape of your brand). These serve well for products that are season-based or have brief promotional offers. Materials typically consist of thick 16pt cardstock or heavier.

Eco-Friendly Header Cards

Eco-friendly header cards that fulfil the need for sustainable packaging. They consist of recycled or biodegradable components. This is a great option for organic or handmade products such as seeds and soaps.

Laminated Header Cards

There are also laminated header cards for protection. They are appropriate for application on things where there is moisture or outdoor exposure. They are usually used for garden tools, pet products, or fishing gear and are available in glossy, matte, or UV finish.

Perforated Header Cards

Application: Perforated header cards add functionality. They enable consumers to rip off pieces like coupons, user guides or warranties. Used mainly for electronics, kits, or merchandise giveaways.

Foil-Stamped Header Cards

Luxurious metallic finishing on header cards available in foil-stamped header cards. These work particularly well with high-end products such as luxury foods, or artisan products. Common sizes are 3.5 x 4.5 inches or 5 x 6 inches These can be either gold, silver or foiled in color.

Designing Custom Header Cards

Header cards work best when they are designed with full attention to detail. Here are the most important things to take into consideration when packaging it well.

Material Selection

Select materials based on the application and weight of the product. For lightweight objects, 14pt or 16pt cardstock will do the trick. For heavier products, you will want to use 18pt or 20pt materials. You could opt for recycled or biodegradable paper for more sustainable alternatives.

Printing Methods

The end visual effect of header cards all depends on the printing quality. Common methods include:

Digital Printing is based on Inkjet/Toner Printers. Direct to substrate Printing. No plates or setup are required. For prints that are small and precise.

While Offset Printing uses metal plates. Transfers images onto rubber blankets Then, to paper or material. Ideal for bulk production of small parts.

Mesh screens are employed in Screen Printing. Applies ink to materials. Ability to Print on Different Mediums Fantastic for designs with that heavy texture.

Ultraviolet ink is used in the process of UV Printing. Cured with UV light. Creates glossy, long-lasting finishes Perfect for outdoor, or high-wear use.

Finishing Options

A finish adds durability and looks nice. Add-on options such as matte or glossy lamination, spot UV & foil stamping provide sophistication. The unique textures created through the processes of die-cutting and embossing sometimes resemble a cloth-like material.

Customisation Features

The perforated, die-cut, and foldable designs are all custom. These help in providing functionality to play around and occupy the brand space to the maximum. Folded designs add enough space for regulatory or product information.

Custom Header Cards from Healey Packaging

At Healey Packaging, we design customized header cards. With a wide variety of materials, designs and finishes available to you. From eco-friendlies to foil-stamped, our company delivers high-quality bags. Sustainable practices are another aspect that they also emphasise, aligning with modern consumer needs.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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