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Header Cards Printing

Made to Order Custom Printed No Minimum

Header cards might look small, but in retail they do a lot of heavy lifting. They hold the product in place, carry the branding, and often decide whether someone picks the item up or walks past. Our custom header cards printing service is built for that reality. For more than five years, Healey Packaging has supplied UK brands with header cards that hang straight, print cleanly, and stay intact from packing line to shop peg.

Box Size

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Description

Custom Header Cards Printing for Retail Packaging

Header cards are one of the most practical ways to turn loose or bagged products into shelf-ready items. From accessories and stationery to food, cosmetics, and hardware, header card packaging gives products a clear identity and makes them easy to display.

We produce custom printed header cards that fold accurately, punch clean holes, and hold weight without bending. Whether your products hang on pegs, hooks, or clip strips, the card needs to stay rigid and readable. That’s where material choice and print accuracy make the difference.

What Is a Header Card and Why It Matters?

A header card is the folded card attached to the top of a bag or pack. It acts as both a hanger and a label. Good product header cards do three things well: they support the product weight, present branding clearly, and survive handling by staff and customers.

Poorly made cards curl, tear around the hole, or split at the fold. We design retail header cards so the fold holds its shape, the hole stays reinforced, and the card doesn’t sag once it’s loaded.

Designed for Bags, Toppers, and Hanging Packs

Our printing service covers a wide range of uses. Many clients use them as bag toppers for poly bags. Others need header card bags for hanging retail products. We also produce multi purpose header card boxes for sets or grouped items that need extra support.

Card thickness, fold depth, and hole placement are all adjusted based on what’s being packed. This keeps products secure and reduces damaged stock or returns caused by torn packaging.

Print That Works Harder Than the Card Itself

Header cards often carry the only visible branding on a hanging product. That means the print has to be sharp, legible, and consistent across batches. Our header card printing UK service focuses on clean colour reproduction and accurate alignment so logos, barcodes, and product information remain clear.

Whether you’re ordering blank header cards for in-house printing or fully printed header cards UK with artwork applied, we check files before production and provide proofs for approval. This helps avoid misprints that can delay launches or cause compliance issues.

Smart Materials: Sustainable & Strong Header Cards

Most cardboard header cards are produced using sturdy paperboard that balances strength and cost. We select the stock based on product weight rather than appearance alone. Where required, FSC®-certified materials are available and documentation can be supplied.

We avoid unnecessary coatings unless they improve durability. This keeps the cards recyclable and suitable for brands with sustainability goals, without over-engineering the packaging.

A System for Expansion: Reliable Header Card Supply

As product ranges grow, consistency becomes critical. Healey Packaging supplies product header card printing in both short runs and wholesale volumes. Once your header card template is approved, we keep specifications on file so repeat orders stay consistent.

This makes it easier to restock, add new SKUs, or roll out packaging across multiple retailers without redesigning every time. Typical turnaround is around 7–10 working days after proof approval.

Thousands of Cards, One Standard: The Healey Packaging Way

For more than five years, we’ve produced thousands of header cards for UK retailers, manufacturers, and distributors. Clients choose us because we focus on practical performance: folds that hold, holes that don’t tear, and print that stays sharp across reorders.

Every job includes artwork checks and proof approval before printing begins, reducing errors and delays.

Specifications
Dimension (L + W + H)All Custom Sizes & Shapes
QuantitiesNo Minimum Order
Paper StockSBS, Kraft, Corrugated, Rigid Board
PrintingCMYK, PMS, Digital, Offset
FinishingMatte, Gloss, Foil, Embossing, Debossing, Spot UV
Included OptionsDie Cutting, Gluing, Scoring, Perforation
Additional OptionsEco-Friendly, Recyclable, FSC Options
ProofFlat View, 3D Mock-up, Physical Sampling On Request
Turnaround7–10 Working Days After Artwork Approval
ShippingFree UK Shipping
Customisation

Explore your customisation options

Choose the options for your packaging. Final materials, printing and other details are confirmed with your quote.

Materials

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Printing Methods

Digital Printing

Digital Printing

Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.

Offset Printing

Offset Printing

Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.

Scodix Enhancement

Scodix Enhancement

Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.

UV Printing

UV Printing

UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.

Inks

CMYK Process Inks

CMYK Process Inks

The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.

Pantone Spot Inks

Pantone Spot Inks

When consistency is non-negotiable. Locks in signature brand colours across materials and runs.

Screen Printing

Screen Printing

A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.

Soy / Vegetable Inks

Soy / Vegetable Inks

A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.

Finishing

Gold Foil

Gold Foil

Warm metallic detail for logos, names and premium accents.

Silver Foil

Silver Foil

Clean metallic highlight for luxury and technical branding.

Spot UV

Spot UV

Gloss contrast applied to selected artwork areas.

Embossing

Embossing

Raised texture for tactile logos and brand marks.

Debossing

Debossing

Pressed detail for understated depth and texture.

Soft Touch

Soft Touch

Smooth tactile coating for premium handling.

Matte Lamination

Matte Lamination

Low-shine surface for modern, refined packaging.

Gloss Lamination

Gloss Lamination

Bright protective surface for stronger colour impact.

Add-ons

Inserts

Inserts

Hold products neatly in place during display and shipping.

Window Patching

Window Patching

Show the product while keeping packaging structured.

Die-Cut Shapes

Die-Cut Shapes

Create custom openings, contours and display details.

Handles

Handles

Add carry-friendly structure for selected box styles.

Sleeves

Sleeves

Add a branded outer layer around trays, boxes or products.

Dividers

Dividers

Separate multiple items inside one package.

Ribbons

Ribbons

Add a gift-ready finishing detail where suitable.

Hang Tabs

Hang Tabs

Support selected retail display requirements.

FAQs
Support before production

A clearer route to your custom packaging.

Work through the size, material and print details with Healey Packaging before your order moves into production.

Share your product dimensions, quantity and delivery requirements when requesting a quote.

Product fit

Choose dimensions and a packaging format around your product and packing method.

Material options

Compare material options for presentation, product weight and day-to-day handling.

Printing for your brand

Specify your colours, artwork and finishing details for a coordinated printed pack.

Artwork guidance

Check dielines, print areas and artwork requirements before approving production.

Flexible quantities

No minimum order. Share the quantity you need when requesting your quote.

UK delivery planning

Tell us your delivery postcode and deadline so we can plan your order.

From our customers

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Quick and thorough responses from Alex. Delivery was also fast, and within the lead time they gave, I would recommend.

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