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3.5g Mylar Bags

When you’re selling small portions, every detail matters — freshness, look, security, and the feel of the packaging in someone’s hand. That’s why so many UK brands move their 3.5g products into custom Mylar bags. They’re compact, lightweight, and built to protect aromas and texture. At Healey Packaging, we make them feel premium without turning them into complicated or expensive packaging.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Small Format, Big Impact: Custom 3.5g Mylar Bags

Brands choose 3.5g Mylar bags because the format fits everything from herbal blends to confectionery samples. It’s a portion size that customers recognise instantly. But the packaging has to do more than hold a small amount; it has to protect it from air, moisture, and light while keeping compliance and branding in place. That balance is exactly what these bags are made for.

A Barrier Film Designed for Shelf Stability

Every custom 3.5g Mylar bag uses aluminium or high-grade polyester films known for their tight barrier. It helps maintain flavour, colour, and aroma. Whether you’re selling wellness blends or resin-rich products, the barrier prevents oxidation and keeps moisture out. This is especially important for retailers who stock pre-packed items for longer stretches.

Heat-Sealable, Smell-Secure Options

You can choose from double-seal, zip-seal, or heat-seal mylar style depending on how you want the customer to open the pack. Some clients prefer a tamper-evident top that can be sealed in seconds with any handheld sealer. Others add a zip so the bag stays functional after the first opening. Either way, the structure supports odour control — something most 3.5g products absolutely require.

Branding That Fits the 3.5g Market

Many buyers decide within seconds whether a product feels “premium” or “cheap.” That’s why we give so much space to custom print work.

Full Printing or Clean Minimal Labels

We support full-colour artwork, metallic accents, and even minimal label-style branding for brands that want a more understated look. Some clients go for bold; high-contrast designs similar to exotic Mylar bags 3.5 formats. Others prefer a simpler layout that still carries their story.

Digital or Offset Printing for Every Order Size

  • Digital printing helps small-batch makers release new strains, blends, or flavours without committing to thousands.
  • Offset printing supports long runs with perfect colour consistency.

We can also add gloss, matte, soft-touch, spot shine, or clear windows. A window works well if you want to show customers the product without breaking the seal.

Materials, Sizes & Variations

Standard & Custom Dimensions

The usual 3.5g Mylar bag size lands around:

  • 5g for herbal goods
  • 7g when brands want slightly more space
  • Custom widths and heights if you need a different silhouette

The structure remains strong even in compact forms, giving your product presence without unnecessary bulk.

Add-Ons for Retailers

  • Tear notches for easy opening
  • Hang holes for POS display
  • Child-resistant elements (available on request)

Retailers handling cookies mylar bags 3.5, exotic blends, or limited edition mixes often add these features for compliance or convenience.

Built for Compliance and Safer Storage

Food-Grade and UK-Standard Materials

Every bag is made from films that pass UK and EU food-contact rules. The laminate stops contamination and leakage, even when stored in warm stock rooms. If your team handles products such as wellness blends, supplements, or food samples, these controls matter.

Odour & Light Protection

The darker the film, the better the protection against UV and aroma escape. Many clients choose matte black or holographic films for this reason, especially when packaging strong-scented items.

Eco-friendly Options That Don’t Compromise Barrier Strength

Recyclable & Reduced-Plastic Variants

Some brands want the full metallic barrier. Others are shifting towards recyclable films or reduced-plastic laminates. We can tailor both routes depending on how strict your sustainability goals are. These versions still seal, store, and protect just as effectively.

How We Get Your 3.5 Bags Ready?

A Simple Workflow

You share your sizing, artwork, and preferred finishes. We prepare a proof, finalise the structure, then print using your chosen method. Every production run goes through a quality check for seal integrity and print clarity. Orders ship across the UK with predictable lead times, even during seasonal peaks.

Ten Years of Packaging for Small Portions

Healey Packaging has supported UK brands with millions of units produced across Mylar, pouches, and flexible formats. We understand the pitfalls: weak seals, dull colours, artwork shifts, poor odour control. Our job is to prevent all of that before it lands on your shelf.

Your 3.5 Mylar Bag Questions, Answered

Can you match the exact 3.5g mylar bag size I already use?

Yes, just send the measurements or a sample and we’ll match it.

Do you print exotic-style artwork?

We do. Full-colour, holographic, or minimal designs — whatever suits the brand.

What is the minimum order for custom prints?

Most clients start at 500 units, though plain versions can be smaller.

Are the bags heat-sealable?

Yes, they work with standard heat sealers used in retail and production units.

Can you add child-resistant features?

Yes, we can apply CR elements on request.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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