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Trusted by UK businesses
UK Packaging Specialists Low MOQ Fast Turnaround
★★★★★

I’ve ordered 300 boxes to start my business and Healey was amazing.

Ashley Thomas
★★★★★

Great communication, fast service and very professional.

Brynhildur
★★★★★

Outstanding quality and very reliable service.

Harry George
Estimated price £0.10 – £1.10 Final price depends on material, size & quantity

Cali Packs

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Sometimes, packaging needs to do more than just protect — it needs to project confidence. That’s where our custom Cali packs come in. At Healey Packaging, we create premium-quality printed pouches that capture the bold, eye-catching style that defines the Cali aesthetic. Whether you’re packaging herbs, edibles, or specialty goods, our pouches are built to look sharp, feel premium, and meet all UK standards for retail-ready presentation.

Over the years, we’ve helped hundreds of UK brands design Cali packs that sell as much on look as on quality. We use durable Mylar-grade films and certified food-safe coatings, so your products stay sealed, fresh, and compliant from shelf to customer hand.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Cali Style Packaging That Commands Attention

Cali branding is all about energy — vivid colour, metallic finishes, and a visual pop that stands out in crowded retail displays. We’ve built our process around that same boldness. Every custom Cali pack can be printed edge-to-edge with vibrant designs, spot glosses, or holographic accents that add texture and depth.

If you’re new to Cali packaging, our in-house design support helps refine your artwork so it prints crisply on Mylar bags. For experienced brands, we match Pantones and finishes precisely to maintain continuity across your full product line.

Airtight Cali Packs for Unbeatable Freshness

Looks matter, but so does performance. Our Cali packs UK range is airtight, heat-seal ready, and moisture-resistant — everything needed to keep aroma and flavour intact. Each pouch includes tear notches and optional resealable zips for convenience.

We offer the most popular Cali packs 3.5 size for small-batch products, alongside larger stand-up variants for multipacks or wholesale use. If you want a clear viewing window or foil interior, we can customise that too. The result is packaging that looks modern yet stays functional across the supply chain.

Certified Materials and Responsible Printing

Regulations aren’t just red tape anymore — they’re part of doing things properly. That’s why our certified Cali packs are made from food-grade, BPA-free laminates and printed with safe inks we’ve used for years on snack and coffee lines. Everything lines up with UK and EU rules, so you can sell with confidence and no labelling headaches.

For eco-conscious businesses, we also offer recyclable or biodegradable materials. These maintain the same barrier protection as standard Mylar but reduce waste without affecting shelf appeal.

Flexible Cali Pack Runs for Every Business Size

Whether you need empty Cali packs for in-house filling or fully printed and sealed versions, we accommodate flexible volumes. Start with a few hundred for a launch or scale to thousands for wholesale distribution — we’ll handle both with consistent quality.

All our production and QC are handled locally, meaning you get faster turnaround times and tighter brand control.

Why Work With Healey Packaging?

For over ten years, we’ve supported UK startups and established names across food, CBD, and lifestyle sectors. We’re more than printers; we’re your packaging partners. From dieline prep to mock-ups, every project gets hands-on attention to ensure the design translates perfectly to pouch.

If you’re wondering where to buy certified Cali packs that don’t look generic or mass-produced, you’re already in the right place.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Your Cali Pack Questions, Answered

Are your Cali packs food-safe?

Yes, they’re made from BPA-free, food-grade materials that meet UK standards.

Can you help with artwork?

Sure — you can send your design or we’ll refine it before printing.

What’s the usual turnaround?

About 10–14 working days after approval, with rush options available.

Do you offer small test runs?

Yes, we can print short batches before full production.

Are both matte and gloss finishes available?

They are — you can choose either look or combine both for contrast.

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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