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Custom Packaging From 100 Units Flexible quantities for launches, growing brands and repeat orders.
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Estimated price £0.10 - £1.10 Final price depends on material, size and quantity.

Custom Cali Packs

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Bestseller Custom Printed Low MOQ

Sometimes, packaging needs to do more than just protect — it needs to project confidence. That’s where our custom Cali packs come in. At Healey Packaging, we create premium-quality printed pouches that capture the...

10+Years Experience
200+Brands Served
100MOQ From Units
FreeUK Shipping
Select Bag Style

Choose the bag style that matches your product.

Cali Style Packaging That Commands Attention

Cali branding is all about energy — vivid colour, metallic finishes, and a visual pop that stands out in crowded retail displays. We’ve built our process around that same boldness. Every custom Cali pack can be printed edge-to-edge with vibrant designs, spot glosses, or holographic accents that add texture and depth.

If you’re new to Cali packaging, our in-house design support helps refine your artwork so it prints crisply on Mylar bags. For experienced brands, we match Pantones and finishes precisely to maintain continuity across your full product line.

Airtight Cali Packs for Unbeatable Freshness

Looks matter, but so does performance. Our Cali packs UK range is airtight, heat-seal ready, and moisture-resistant — everything needed to keep aroma and flavour intact. Each pouch includes tear notches and optional resealable zips for convenience.

We offer the most popular Cali packs 3.5 size for small-batch products, alongside larger stand-up variants for multipacks or wholesale use. If you want a clear viewing window or foil interior, we can customise that too. The result is packaging that looks modern yet stays functional across the supply chain.

Certified Materials and Responsible Printing

Regulations aren’t just red tape anymore — they’re part of doing things properly. That’s why our certified Cali packs are made from food-grade, BPA-free laminates and printed with safe inks we’ve used for years on snack and coffee lines. Everything lines up with UK and EU rules, so you can sell with confidence and no labelling headaches.

For eco-conscious businesses, we also offer recyclable or biodegradable materials. These maintain the same barrier protection as standard Mylar but reduce waste without affecting shelf appeal.

Flexible Cali Pack Runs for Every Business Size

Whether you need empty Cali packs for in-house filling or fully printed and sealed versions, we accommodate flexible volumes. Start with a few hundred for a launch or scale to thousands for wholesale distribution — we’ll handle both with consistent quality.

All our production and QC are handled locally, meaning you get faster turnaround times and tighter brand control.

Why Work With Healey Packaging?

For over ten years, we’ve supported UK startups and established names across food, CBD, and lifestyle sectors. We’re more than printers; we’re your packaging partners. From dieline prep to mock-ups, every project gets hands-on attention to ensure the design translates perfectly to pouch.

If you’re wondering where to buy certified Cali packs that don’t look generic or mass-produced, you’re already in the right place.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes and add-ons.

SBS Board

SBS Board

Smooth white board for premium printed retail packaging.

Kraft Board

Kraft Board

Natural board for recyclable, earthy and understated packaging.

Corrugated Board

Corrugated Board

Fluted board for ecommerce, shipping and added product protection.

Rigid Board / Black Card

Rigid Board / Black Card

Premium stock for gift, luxury and presentation packaging.

Why Custom Cali Packs Works

Product Protection

Adds structure around the product during storage and dispatch.

Premium Brand Image

Creates a stronger first impression before the product is opened.

Better Customer Experience

Makes ordering, receiving and unboxing feel more considered.

Retail & Shelf Impact

Helps packaging communicate clearly in busy retail settings.

Shipping Performance

Supports safer handling across packing, delivery and fulfilment.

Our Packaging Projects

View All Projects
Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Fourmula Custom Supplement Boxes with Lamination and Holographic Finish

Custom folding carton / supplement box

Fourmula needed compact supplement boxes with premium holographic detailing, starting with physical samples before moving into a 1,000-box…

View Project
Envoplan Furnish Bespoke Event Sweet Boxes

Envoplan Furnish Bespoke Event Sweet Boxes

Custom shaped folding sweet box / polygon event giveaway box

Envoplan Furnish needed a bespoke shaped box to hold sweets for events and client handouts. Healey Packaging helped…

View Project
JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

JOON Plant Based Atelier Custom Kraft Mailer Boxes with Dividers

Mailer boxes with dividers

JOON Plant Based Atelier needed custom kraft mailer boxes with inner dividers for handmade hot sauce bottles. Healey…

View Project
Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Smell the Flowers Custom E-Flute Flower Boxes with PVC Window and Gloss Finish

Reverse tuck end flower box with PVC window

Smell the Flowers needed 1,600 large custom flower boxes that looked premium, stayed sturdy, folded cleanly, and included…

View Project

Need Help Choosing the Right Packaging?

Our packaging team can help you choose the right board, structure, finish and artwork setup based on your product, shipping method and brand presentation goals.

  • Material Selection
  • Shipping Conditions
  • Branding Goals
Speak To A Packaging Specialist
Packaging design work in a modern studio

Ready To Create Custom Packaging?

Get premium packaging that protects your product and supports your brand.

Need custom sizing or a premium finish?

Tell us your product, target look, and how you ship. We'll recommend the right board, print, and finish for performance.

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