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Double Wall Tray Boxes

The structure of these double wall tray boxes is simple but effective. These include an inner container and outer box. The inner tray keeps the contents snug and the outer box provides additional protection. They are designed in simple, functional manner. They are cut from sturdy, recyclable corrugated cardboard. Double wall tray boxes are used for fragile items, including glassware and electronics. They are also used for office supply organisers, craft organisers, and kitchen utensil organisers.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Design Double Wall Tray Packaging Templates

Double wall tray boxes are among the packaging that provides more protection. They are great for transporting and packaging breakable or delicate goods. Double wall tray boxes are best known for security, organisation, and efficient use. Here, you will read a detailed workflow and a list of templates for double wall tray boxes design.

Types of Double Wall Tray Packaging Templates

Standard Double Wall Tray Box Template Type 1

This means that a standard double wall tray box is a common box type, but very customizable. The double wall construction and tray-style design for easy access. Double Wall Tray Box-The perfect box for packing and shipping small to medium items.

Custom Double Wall Tray Box Template Type 2

A double wall tray box is a template type of container that is designed for specific applications or industries and also a custom Double wall tray box. Its a double wall construction with a custom tray design to fill the special requirement of the goods stored. The 2-Tier Double Wall Tray box is ideal for unique or specialty items.

Lid double wall tray box Template 3

One is double wall tray box with lid which is template type that provides more protection and security. It consists of double wall, tray type and lid that allows easy access to the content. So, Double wall tray box with lid is the best way to store and move your valuable or delicate items.

Complete Design Process

Step 1: Dimensions and the material for your box

Decide the box dimension and its material for double wall tray box design. It includes taking into account the dimensions and weight of the products to be stored. The size of the box has to be considered in terms of length, width and height, as well as the thickness of the box walls and tray.

When selecting material, think about the durability and stoutness. Good options include corrugated cardboard or plastic. Consider any additional needs, like needing to be moisture resistant or static proof, too.

Step 2: Choose a Tray Design

The next stage is to select a tray layout that works for you. Among them: fixed or removeable tray, and adjustable.

The first thing that is important to take into consideration to choose a design of your trays is the size and shape of the product that has to be stored. You will also have to consider how practical the tray is and if it offers sufficient support and protection for the items.

Step 3: Choose how many compartments to include

Once you have designed the tray, the next step is to determine the number of compartments or the cells within the tray, and to set the location of them. This will vary based on the size and shape of the items to be stored and the needs of organisation and accessibility.

Based on how readily available the products are, cite the range of compartments/cells and their placement; After this, you also need to consider if the products are secure and supported in the compartments or cells.

Step 4: Incorporate Further Design Details

Add design elements Like logos, text, or images of any other kind. Which also can contribute to improve its design and appearance and provide useful information and branding, too.

When using these other design components, choose for readability and comprehension. You should also consider if they are giving enough information and branding.

Moreover, the box needs to be easy to open and close, and offer easy access to the contents too. Finally the box should be able to accommodate for logos, text, and images for branding and informational purposes.

Design Tools and Software

Probably the most helpful aspect of design tools and software are the design tools and software used to design a double wall tray box. These are CAD (computer-aided design) software, graphic design software, and packaging design software.

The software is used to design your box in detail and prepare a model. Software enables users to create and modify graphics, logos and text. Packaging design software lets you design and modify designs from box, double wall tray boxes.

Some Tips For Designing A Double Wall Tray Box

  1. Take into consideration the dimensions and weight of products.
  2. Select a material that is durable and strong.
  3. Make the contents easily accessible
  4. Include some design fields to customise and brand.

These are just some of the tips that you will need to use while designing double wall tray box.

Where to get Printed Double Wall Tray Boxes?

Choose Healey Packaging double wall tray box to serve all needs. Healey Packaging is your trusted partner backed by years of experience and expertise in designing and manufacturing custom packaging solutions. You can send us free quote request to make your own printed boxes. Send us email at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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