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Five Panel Hanger Auto Bottom Boxes

Five panel hanger auto bottom boxes feature a bottom auto-lock for security and a hanging panel. You can incorporate them for transport and retail displays. These boxes come in various common sizes. Moreover, it can accommodate different kinds of products, from electronics to cosmetic products. Custom designs and eco-materials to fulfill customization are made based on the requirements of different industries.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Understanding Five Panel Hanger Auto Bottom Boxes

There is a five panel hanger auto bottom box packaging style. These boxes feature an auto-lock bottom plus a hanging panel, making them highly efficient for retail or transportation. This style is ideal for industries like electronics, toys, and cosmetics. It makes it easy to display products and save space while guarding what’s within.

Types of Five-Panel Hanger Auto Bottom Boxes

Standard Five five-panel hanger Boxes

The dimensions are specific and simple. They are perfect for low-weight products. Boxes often were designed with a pre-cut hanger tab. The standard sizes vary and can be as small as 4″x2″x6″ and as large as 10″x4″x12″. Product Requirements will determine the size.

Window Boxes

This category includes transparent film that customers can see the product through without opening the packet. Most window panels sit on the front or top panel. Placement is determined by the way a product is intended to be viewed.

Custom Printed Boxes

Industry-specific needs serve certain aspects of the business. These boxes provide space for important information, like product specifications, safety warnings, or bar codes. Offset or digital printing methods are used for printing. This results in clear and sharp details.

Eco-Friendly Variants

At least they are made from recyclable materials like kraft paper or corrugated cardboard. They have the same functional properties as property boxes and respond to environmental concerns.

Uses of Five Panel Hanger Auto Bottom Boxes

Retail Products

These boxes are popular for anything from phone accessories to packaged snacks to personal care items. Hanging allows for the use of pegboards or hooks for organised display, optimizing storage space.

Cosmetic Items

These boxes are preferable for compact products such as lip balms, nail polishes, or face-masks. The boxes are designed to be secure while shipping and contain the contents. They’re also easy on the eyes for use on store shelves.

Toys and Small Electronics

These boxes carry light-weight products like action figures, USB drives, or headphones. An auto-lock bottom makes sure items don’t fall out. This adds security while in transport.

Seasonal Packaging

These styles of boxes are typically used for holiday ornaments and limited-edition products. You can also hang them up, which makes them great for promotional displays or even themed collections.

Design Process of Five Panel Hanger Packaging

Define Product Dimensions

Measurements of the product (in cm) are also important (Width x height x depth). Padding or inserts for protection are added. For proper fitting and protection of the product

Select Materials

The fragility and weight of the product determine material selection. Cardboard is an option for lightweight items, while corrugated sheets are used for heavy products. Environmentally friendly businesses might use recyclable kraft paper instead of plastic.

Create the Dieline

The dieline is the box’s blueprint. It shows where to cut, fold, and size each of the box panels. Their alignment determines stability and functionality. Three joints elaborate on the experience’s dynamic. At this point, we will add the die-cut for the hanging tab.

Draft the Artwork or Content

Once the dieline is complete, product details, logos, or instructions need positioning. Simplicity with clarity is preferred, keeping the information readable. Window boxes must align correctly with the transparent aspect. This emphasizes the main aspects of the product.

Prototype Development

A physical sample is made to check fit and ease of assembly. Testing allows you to fine-tune dimensions, folding systems, or print placements.

Production

Once approved, the design is scaled up for mass production using simultaneous printing and die-cutting. The auto-bottom sections, which are glued in, speed up the assembly.

Five Panel Hanger Auto Bottom Boxes Standard Sizes

Customised five panel boxes can be found in a variety of standard dimensions to accommodate different items. 4″x2″x6″ small boxes are often used for one-time use of lightweight items like light effects for weighing cosmetics, personal care, or small accessories.

Medium boxes (6″x3″x8″) can hold a larger item, such as a gadget, packaged snack, or personal grooming device.

For larger items, consider good box styles like 10″x 4 ” x 12″, etc. These are sometimes used for toys, seasonal decorations, or small electronic devices. Custom sizes can also be made for specific items that do not need a standard size.

It keeps them well-protected and displays them correctly. These boxes are available in different sizes, making them suitable for a variety of industries and products.

Hanger Tab Placement

It fits into standard pegboards or display hooks. The size of the cutout is usually standardised to fit retail fixtures.

Safe Shipping

Fold lines and glue edges are reinforced for handling and shipping. Fragile products may also use double-layered panels.

Get Printed Five Panel Boxes Online UK

For the quality of Five-Panel Hanger Auto-Bottom Boxes, Healey Packaging has the correct answer for each specific requirement. We offer many sizes and builds for your product and ensure that the boxes align seamlessly with it. We also provide sustainable bins for environmentally conscious organisations. Contact us at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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