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Five Panel Hanger Auto Bottom Boxes

★★★★★
4.5/5 15+ reviews Verified on Trustpilot
Bestseller Packaging Supplier

Five panel hanger auto bottom boxes feature a bottom auto-lock for security and a hanging panel. You can incorporate them for transport and retail displays. These boxes come in various common sizes. Moreover, it can accommodate different kinds of products, from electronics to cosmetic products. Custom designs and eco-materials to fulfill customization are made based on the requirements of different industries.

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2 Material
3 Quantity
4 Contact

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ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders

Understanding Five Panel Hanger Auto Bottom Boxes

There is a five panel hanger auto bottom box packaging style. These boxes feature an auto-lock bottom plus a hanging panel, making them highly efficient for retail or transportation. This style is ideal for industries like electronics, toys, and cosmetics. It makes it easy to display products and save space while guarding what’s within.

Types of Five-Panel Hanger Auto Bottom Boxes

Standard Five five-panel hanger Boxes

The dimensions are specific and simple. They are perfect for low-weight products. Boxes often were designed with a pre-cut hanger tab. The standard sizes vary and can be as small as 4″x2″x6″ and as large as 10″x4″x12″. Product Requirements will determine the size.

Window Boxes

This category includes transparent film that customers can see the product through without opening the packet. Most window panels sit on the front or top panel. Placement is determined by the way a product is intended to be viewed.

Custom Printed Boxes

Industry-specific needs serve certain aspects of the business. These boxes provide space for important information, like product specifications, safety warnings, or bar codes. Offset or digital printing methods are used for printing. This results in clear and sharp details.

Eco-Friendly Variants

At least they are made from recyclable materials like kraft paper or corrugated cardboard. They have the same functional properties as property boxes and respond to environmental concerns.

Uses of Five Panel Hanger Auto Bottom Boxes

Retail Products

These boxes are popular for anything from phone accessories to packaged snacks to personal care items. Hanging allows for the use of pegboards or hooks for organised display, optimizing storage space.

Cosmetic Items

These boxes are preferable for compact products such as lip balms, nail polishes, or face-masks. The boxes are designed to be secure while shipping and contain the contents. They’re also easy on the eyes for use on store shelves.

Toys and Small Electronics

These boxes carry light-weight products like action figures, USB drives, or headphones. An auto-lock bottom makes sure items don’t fall out. This adds security while in transport.

Seasonal Packaging

These styles of boxes are typically used for holiday ornaments and limited-edition products. You can also hang them up, which makes them great for promotional displays or even themed collections.

Design Process of Five Panel Hanger Packaging

Define Product Dimensions

Measurements of the product (in cm) are also important (Width x height x depth). Padding or inserts for protection are added. For proper fitting and protection of the product

Select Materials

The fragility and weight of the product determine material selection. Cardboard is an option for lightweight items, while corrugated sheets are used for heavy products. Environmentally friendly businesses might use recyclable kraft paper instead of plastic.

Create the Dieline

The dieline is the box’s blueprint. It shows where to cut, fold, and size each of the box panels. Their alignment determines stability and functionality. Three joints elaborate on the experience’s dynamic. At this point, we will add the die-cut for the hanging tab.

Draft the Artwork or Content

Once the dieline is complete, product details, logos, or instructions need positioning. Simplicity with clarity is preferred, keeping the information readable. Window boxes must align correctly with the transparent aspect. This emphasizes the main aspects of the product.

Prototype Development

A physical sample is made to check fit and ease of assembly. Testing allows you to fine-tune dimensions, folding systems, or print placements.

Production

Once approved, the design is scaled up for mass production using simultaneous printing and die-cutting. The auto-bottom sections, which are glued in, speed up the assembly.

Five Panel Hanger Auto Bottom Boxes Standard Sizes

Customised five panel boxes can be found in a variety of standard dimensions to accommodate different items. 4″x2″x6″ small boxes are often used for one-time use of lightweight items like light effects for weighing cosmetics, personal care, or small accessories.

Medium boxes (6″x3″x8″) can hold a larger item, such as a gadget, packaged snack, or personal grooming device.

For larger items, consider good box styles like 10″x 4 ” x 12″, etc. These are sometimes used for toys, seasonal decorations, or small electronic devices. Custom sizes can also be made for specific items that do not need a standard size.

It keeps them well-protected and displays them correctly. These boxes are available in different sizes, making them suitable for a variety of industries and products.

Hanger Tab Placement

It fits into standard pegboards or display hooks. The size of the cutout is usually standardised to fit retail fixtures.

Safe Shipping

Fold lines and glue edges are reinforced for handling and shipping. Fragile products may also use double-layered panels.

Get Printed Five Panel Boxes Online UK

For the quality of Five-Panel Hanger Auto-Bottom Boxes, Healey Packaging has the correct answer for each specific requirement. We offer many sizes and builds for your product and ensure that the boxes align seamlessly with it. We also provide sustainable bins for environmentally conscious organisations. Contact us at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

No FAQs available for this product.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons.

Strong Corrugated Cardboard

Corrugated Cardboard

Shipping • E-commerce • Heavy items
Fluted structure for strength and cushioning. Best for mailers, shippers, and products that need real protection in transit.
Durable Protective
Eco Natural Brown Kraft

Natural Brown Kraft

Eco brands • Food • Lifestyle
A warm, uncoated look that feels honest and natural. Great for bakery, subscription packaging, and earthy brand aesthetics.
Recyclable Natural look
Premium SBS / Bleach Card

SBS / Bleach Card

Beauty • Pharma • Retail
Bright white surface for sharp detail and clean colour. Ideal for premium cartons where print quality must stay crisp.
High print Clean white
Luxury Black Kraft / Black Card

Black Kraft / Black Card

Luxury • Gifts • Apparel
Deep matte stock that pairs beautifully with foil and minimalist branding. Built for premium shelf presence and gifting.
Foil-ready Premium look
Flexible Digital Print

Digital Print

Short runs • Variable designs
Fast setup, great for smaller quantities and designs that change frequently. Strong colour output without plate costs.
Low MOQ Fast
Classic Offset Print

Offset Print

Larger runs • Brand accuracy
Best for scale. Consistent results run after run, especially when brand tones and fine detail matter.
Sharp detail Cost-effective
Tactile Scodix Enhancement

Scodix Enhancement

Raised effects • Spot textures
Adds raised UV and tactile highlights to chosen areas. Ideal when packaging needs a premium touch people notice instantly.
3D feel Premium
Gloss UV Print

UV Print

Rich colour • Instant cure
UV-cured inks dry instantly and hold colour density well. Great for coated boards and vibrant retail graphics.
Vibrant Durable
Standard CMYK Process Inks

CMYK Process Inks

Full colour • Gradients
The go-to for full colour artwork, photography, and complex graphics. Great base before special effects.
Versatile Full colour
Branding Pantone Spot Inks

Pantone Spot Inks

Exact brand tones
When consistency is non-negotiable. Locks in signature brand colours across materials and runs.
Consistent On-brand
Bold Screen Printing

Screen Printing

Thick ink • Strong coverage
A heavier ink laydown for bold logos and high opacity. Great for darker stocks and simple, confident marks.
Opaque Vibrant
Eco Soy / Vegetable Inks

Soy / Vegetable Inks

Lower VOC options
A cleaner alternative often paired with kraft stocks and minimal design. A solid fit for eco-led packaging projects.
Low VOC Eco-minded
Matte Matte Lamination

Matte Lamination

Soft look • Low glare
Smooth, modern finish that reduces shine and improves scuff resistance. A favourite for premium cartons.
Premium Modern
Gloss Gloss Lamination

Gloss Lamination

Shiny • Eye-catching
Boosts vibrancy and protects print. Great when you want shelf pop and a brighter finish.
Shiny Protective
Tactile Soft-Touch Coating

Soft-Touch Coating

Luxury feel
Velvety, premium hand-feel that elevates unboxing. Best for luxury and gift packaging.
Velvety High-end
Highlight Spot Gloss UV

Spot Gloss UV

Logo & details
Gloss applied only where you want attention. Makes logos and patterns catch light without coating the entire box.
Contrast Logo focus
Luxury Foil Stamping

Foil Stamping

Gold • Silver • Custom
Metallic foil pressed into stock for premium impact. Perfect for logos, borders, and gift packaging accents.
Metallic Premium
Raised Embossing

Embossing

3D raised detail
Raises selected artwork for a tactile finish people feel immediately. Great for brand marks and patterns.
3D Texture
Depth Debossing

Debossing

Recessed detail
Pressed-in detail for subtle luxury. Works beautifully for minimal packaging where restraint looks premium.
Luxury Minimal
Windows Die-Cut Windows

Die-Cut Windows

Show the product
Custom window shapes that reveal the product. Can be open or backed with clear film depending on use.
Retail Product focus

Why Brands Trust Us

We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.

  • Packaging Specialists Industry-focused structures, not generic templates.
  • Low MOQ Support Start small, scale confidently.
  • Material-First Engineering Right board, right strength, right finish.
  • UK & Global Fulfilment Flat packed, secure, and delivery-ready.

Our Process

01

Share your product size, quantity, and use-case.

02

We recommend structure, material, and finish.

03

Approve dieline or sample before production.

04

Manufacturing, quality check, and delivery.

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