Strong
Corrugated Cardboard
Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.
Trusted by UK businesses
UK Packaging Specialists
Low MOQ
Fast Turnaround
Estimated price
£0.10 – £1.10
Final price depends on material, size & quantity
Custom Hat Boxes
★★★★★
4.5/5
15+ reviews
Verified on Trustpilot
Bestseller
Packaging Supplier
Hats are more than just a fashion. They require unique packaging with colourful designs. Regardless of whether you own an impressive selection of fashionable fedoras, baseball caps, or sun hats, it is important to protect them. Hat boxes make for great storage and organisational solutions. It is crucial to select the best custom boxes for your hats. You can find everything you need from custom designs to functional storage solutions.
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1 Box Style
2 Material
3 Quantity
4 Contact
ISO Certified
FSC® Certified
Food Safe Materials
UK Based Manufacturing
Low Minimum Orders
Explore Our Premium Packaging Options
Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.
Eco
Natural Brown Kraft
Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.
Premium
SBS / Bleach Card
Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.
Luxury
Black Kraft / Black Card
Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.
Flexible
Digital Print
Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.
Classic
Offset Print
Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.
Spot effects
Scodix Enhancement
Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.
Gloss
UV Print
Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.
Standard
CMYK Process Inks
Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.
Branding
Pantone Spot Inks
Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.
Bold
Screen Printing
Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.
Eco
Soy / Vegetable Inks
Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.
Matte
Matte Lamination
Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.
Gloss
Gloss Lamination
Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.
Tactile
Soft-Touch Coating
Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.
Highlight
Spot Gloss UV
High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.
Luxury
Foil Stamping
Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.
Raised
Embossing
Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.
Depth
Debossing
Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.
Windows
Die-Cut Windows
Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.
Premium Hat Packaging for Style, Storage & Protection
Looking for reliable and elegant solutions to store, ship, or display your hats? Our custom hat boxes are designed to preserve the shape, style, and quality of every type of headwear — from fedoras to fascinators, trilbies to baseball caps. Whether you’re a retailer, event organiser, or simply passionate about hat storage, we offer the best hat boxes for storage, gifting, and branding.
Buy Hat Boxes Online – Style Meets Practicality
With hat boxes for sale in a variety of sizes, colours, and materials, we cater to every need — whether it’s a large hat box for wide-brim hats, a small hat box for berets, or cap boxes tailored for baseball caps. Each box is built to offer superior protection while enhancing presentation.
Available in:
- Round hat boxes – timeless and elegant
- Cardboard hat boxes with lids – durable, protective, and eco-friendly
- White hat boxes, black hat boxes, and more – choose a finish to match your branding or event
Custom Hat Boxes for Every Purpose
Retail & Bulk Hat Boxes
Our hat boxes wholesale options are perfect for shops, boutiques, and fashion brands. These boxes are customisable with your logo, colours, and print designs — ideal for creating a consistent retail experience.
Cap Box Packaging
Need a box for caps or a specific cap box size? Our cap box storage solutions are designed to protect the brim and structure of baseball caps and snapbacks — whether for display or delivery. They’re a must for sports brands and eCommerce stores.
Gifting & Special Occasions
Some folks want that old-school vintage charm. Others go straight for minimal and modern. Either way, we’ve got hat boxes that suit the vibe—weddings, birthdays, big brand events, you name it. And yep, you can add your own branding or message to make it personal.
Durable and Quality Materials
Our hat packaging boxes are crafted from top-notch materials including cardboard, kraft, and rigid stock. These options ensure protection against damage and keep your products in pristine condition. Select cardboard hat boxes for lightweight needs or rigid boxes for luxurious gifting.
Eco-Friendly Packaging Solutions
We’re not just ticking a green box—we actually care about how this stuff gets made. Most of what we make is done with recycled or eco-friendly board—we’ve made that a priority. We keep tweaking things—less waste here, better materials there. It’s a work in progress, but we take it seriously. If your brand leans eco, we’ll get along just fine.
Cardboard Hat Box Options
We use high-quality, rigid and corrugated cardboard to create sturdy, eco-conscious hat packaging boxes. All our boxes:
- Come with secure lids to protect from dust and deformation
- Are available in custom sizes, including extra large hat boxes
- Can be ordered in bulk quantities for wholesale pricing
- Include cheap hat boxes options without compromising quality
Advanced Printing Techniques for Premium Results
Highlight your branding with innovative printing options. We can print in full CMYK for bold colours, and if you’re after something extra, we’ve got options like spot UV or embossing to give your design a bit more edge. Whether it’s vintage hat boxes or modern cap box packaging, we ensure unmatched precision and appeal.
Perfect for All Hat Types
Our hat boxes for women and men cater to a variety of styles. From baseball hat boxes to elegant packaging for professional events, you’ll find options that suit every occasion. Bulk purchases are also supported.
Why Choose Our Hat Boxes Packaging?
As specialised hat boxes suppliers, Healey Packaging understand the unique requirements of storing and presenting headwear. Our products are:
- Designed specifically for optimal hat protection
- Available in various sizes and styles to suit different hat types
- Customisable with your branding, colours, and designs
- Made from durable, high-quality materials
- Eco-friendly options available
- Competitively priced, especially for wholesale orders
Got a boutique line that needs something elegant? Or maybe you’re after bulk hat boxes for retail? Either way, just give us a shout—we’ll help you figure out what works best for your products.
Ready to Elevate Your Hat Packaging?
Generic boxes just don’t cut it when it comes to protecting hats. We’ve seen too many arrive crushed, dusty, or just… underwhelming. We don’t just make boxes—we build packaging that protects your hats and matches your brand’s look and feel. Got something unique in mind? Great. We’ll walk you through the options and make sure it turns out exactly how you imagined.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Can you do different sizes for hat boxes?
Yeah, absolutely. We make them in all sorts of sizes—small, oversized, tall, flat—you name it. Whether it’s a cap, a floppy wide-brim, or something in between, we’ll build the box to fit your product, not the other way around.
Will these work for both men’s and women’s hats?
Yeah, they’re totally fine for either. We’ve done boxes for all sorts—men’s caps, women’s fascinators, even a few that don’t really fit into one category. Just let us know what kind of hat you’re working with, and we’ll shape the box around that.
Do you offer hat boxes wholesale?
Absolutely. Our wholesale options come with competitive pricing and consistent quality — ideal for retailers and manufacturers.
What printing options are available?
We offer full custom printed hat boxes using CMYK or Pantone colours. You can include logos, product visuals, taglines, or unique patterns.
Are these strong enough for shipping caps?
Yep, especially the ones with structured brims. We’ve designed cap boxes that hold their shape and protect the front panel in transit, so your product arrives looking just right.
Do you use eco-friendly materials?
Most of the time, yeah. Kraft board, recyclable card—those are our go-to. If you’re after something properly green (like biodegradable windows or compostable print), just say so. We’ll make it happen.
Why Brands Trust Us
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
- Packaging Specialists Industry-focused structures, not generic templates.
- Low MOQ Support Start small, scale confidently.
- Material-First Engineering Right board, right strength, right finish.
- UK & Global Fulfilment Flat packed, secure, and delivery-ready.
Our Process
01
Share your product size, quantity, and use-case.
02
We recommend structure, material, and finish.
03
Approve dieline or sample before production.
04
Manufacturing, quality check, and delivery.
