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Header Cards Printing

Header cards might look small, but in retail they do a lot of heavy lifting. They hold the product in place, carry the branding, and often decide whether someone picks the item up or walks past. Our custom header cards printing service is built for that reality. For more than five years, Healey Packaging has supplied UK brands with header cards that hang straight, print cleanly, and stay intact from packing line to shop peg.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Custom Header Cards Printing for Retail Packaging

Header cards are one of the most practical ways to turn loose or bagged products into shelf-ready items. From accessories and stationery to food, cosmetics, and hardware, header card packaging gives products a clear identity and makes them easy to display.

We produce custom printed header cards that fold accurately, punch clean holes, and hold weight without bending. Whether your products hang on pegs, hooks, or clip strips, the card needs to stay rigid and readable. That’s where material choice and print accuracy make the difference.

What Is a Header Card and Why It Matters?

A header card is the folded card attached to the top of a bag or pack. It acts as both a hanger and a label. Good product header cards do three things well: they support the product weight, present branding clearly, and survive handling by staff and customers.

Poorly made cards curl, tear around the hole, or split at the fold. We design retail header cards so the fold holds its shape, the hole stays reinforced, and the card doesn’t sag once it’s loaded.

Designed for Bags, Toppers, and Hanging Packs

Our printing service covers a wide range of uses. Many clients use them as bag toppers for poly bags. Others need header card bags for hanging retail products. We also produce multi purpose header card boxes for sets or grouped items that need extra support.

Card thickness, fold depth, and hole placement are all adjusted based on what’s being packed. This keeps products secure and reduces damaged stock or returns caused by torn packaging.

Print That Works Harder Than the Card Itself

Header cards often carry the only visible branding on a hanging product. That means the print has to be sharp, legible, and consistent across batches. Our header card printing UK service focuses on clean colour reproduction and accurate alignment so logos, barcodes, and product information remain clear.

Whether you’re ordering blank header cards for in-house printing or fully printed header cards UK with artwork applied, we check files before production and provide proofs for approval. This helps avoid misprints that can delay launches or cause compliance issues.

Smart Materials: Sustainable & Strong Header Cards

Most cardboard header cards are produced using sturdy paperboard that balances strength and cost. We select the stock based on product weight rather than appearance alone. Where required, FSC®-certified materials are available and documentation can be supplied.

We avoid unnecessary coatings unless they improve durability. This keeps the cards recyclable and suitable for brands with sustainability goals, without over-engineering the packaging.

A System for Expansion: Reliable Header Card Supply

As product ranges grow, consistency becomes critical. Healey Packaging supplies product header card printing in both short runs and wholesale volumes. Once your header card template is approved, we keep specifications on file so repeat orders stay consistent.

This makes it easier to restock, add new SKUs, or roll out packaging across multiple retailers without redesigning every time. Typical turnaround is around 7–10 working days after proof approval.

Thousands of Cards, One Standard: The Healey Packaging Way

For more than five years, we’ve produced thousands of header cards for UK retailers, manufacturers, and distributors. Clients choose us because we focus on practical performance: folds that hold, holes that don’t tear, and print that stays sharp across reorders.

Every job includes artwork checks and proof approval before printing begins, reducing errors and delays.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Your Header Card Printing Questions, Answered

What products can use header cards?

Header cards work well for accessories, cosmetics, food items, stationery, hardware, and any product sold in hanging bags.

Do you print custom designs or supply blank cards?

Both. We offer printable header cards and fully printed designs depending on your setup.

Can header cards support heavier products?

Yes. We adjust card thickness and hole reinforcement based on product weight.

Are eco-friendly options available?

Yes. FSC®-certified board is available on request.

What is the typical turnaround time?

Most orders are completed within 7–10 working days after artwork approval.

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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