Coffee behaves differently from any other product, and anyone in the industry knows that one small slip in packaging can ruin the flavour. That’s why brands come to Healey Packaging for Custom Mylar Coffee Bags that actually respect the product inside. We’ve spent years perfecting coffee-safe pouches that lock in aroma, slow down oxidation, and look good enough to sit proudly on any retail shelf.
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1 Style & Size
2 Material
3 Quantity
4 Contact
Roasters put so much effort into creating a perfect roast profile, and our job is to make sure that flavour doesn’t disappear before it reaches the customer. We design mylar coffee packaging bags with high-barrier films that hold back oxygen, moisture, and UV light – the three biggest enemies of coffee. Whether you’re selling whole beans or ground blends, the pouch is engineered to protect the character you worked for.
Coffee changes fast in the wrong conditions. Mylar is denser than typical food packaging films, which is why it’s the preferred material for roasters across the UK. It keeps the roast stable for longer and prevents that dry, stale taste that loses repeat buyers. We’ve supplied food-grade Mylar bags for years, and the consistency roasters get from this material is the reason many never switch back.
Every coffee business has its own flow. Some need lightweight pouches for fast-moving subscription orders; others want thicker stand-up Mylar coffee bags for market displays. We also print wholesale Mylar coffee bags in bulk runs for roasters shipping pallet loads across the UK. If your brand needs compostable or eco-friendly Mylar coffee packaging, we offer that too, including recyclable laminates and lower-energy print options.
Your bag design is often the first interaction a customer has with your coffee. We make sure it lands well.
Some roasters change blends seasonally. Others keep the same collection all year. To help both, we print using:
This makes it easy to launch new flavours without carrying old stock.
You can choose matte or gloss surfaces, or mix the two for contrast. Foil Mylar coffee bags are popular for premium ranges, while earthy tones suit organic or single-origin lines. If you want to showcase the beans, we can add clear windows without affecting the pouch’s protective barrier.
A coffee pouch can look great, but if it doesn’t work properly, customers notice.
We install one-way valves for roasters who pack shortly after roasting. This prevents bag swelling and keeps aroma inside the pouch instead of escaping into the room.
Our resealable Mylar coffee bags help customers maintain freshness after opening. The zip is strong enough for daily use, making it ideal for both subscription retail and retail packaging.
Specialized films stop moisture from creeping in, especially helpful for cafés or retailers in humid environments. These films also protect ground coffee, which is more fragile than whole beans.
Coffee packaging has one challenge: the weight and volume never match perfectly, so the bag has to be flexible enough to handle both. We manufacture:
If you need a size outside these, we build custom dies at a reasonable cost.
We stay honest with clients about sustainable options. Some eco films work well for coffee, and others don’t. Our recyclable and biodegradable Mylar alternatives maintain barrier performance closely enough that many roasters have already switched. When sustainability aligns with quality, we recommend it – and we use FSC®-certified materials throughout our print workflow.
We’ve been supporting UK coffee brands, roasteries, and subscription services for over a decade. We produce thousands of custom printed coffees pouches every month and maintain strict QC checks so every run looks consistent. Roasters who switch to us usually stay, because the bags work, the print holds up, and the delivery times are predictable year-round.
| Dimension (L + W + H) | All Custom Sizes & Shapes |
|---|---|
| Quantities | No Minimum Order Required |
| Paper Stock | 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc. |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scoring, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 – 10 Business Days, RUSH |
| Shipping | FLAT |
Yes, one-way degassing valves can be added to any size or design.
We can – digital print makes short runs affordable and quick.
Yes, every material we use is food-grade and meets UK/EU standards.
Around 10–14 working days, depending on artwork and volume.
Of course. We send plain or printed samples so you can test size and material.
Mix and match materials, printing methods, inks, finishes, and add-ons.
We are not just box manufacturers. We help brands package smarter, ship safer, and sell better, without unnecessary complexity.
Share your product size, quantity, and use-case.
We recommend structure, material, and finish.
Approve dieline or sample before production.
Manufacturing, quality check, and delivery.
