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Mylar Coffee Bags

Coffee behaves differently from any other product, and anyone in the industry knows that one small slip in packaging can ruin the flavour. That’s why brands come to Healey Packaging for Custom Mylar Coffee Bags that actually respect the product inside. We’ve spent years perfecting coffee-safe pouches that lock in aroma, slow down oxidation, and look good enough to sit proudly on any retail shelf.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Mylar Coffee Packaging Built Around Freshness, Not Guesswork

Roasters put so much effort into creating a perfect roast profile, and our job is to make sure that flavour doesn’t disappear before it reaches the customer. We design mylar coffee packaging bags with high-barrier films that hold back oxygen, moisture, and UV light – the three biggest enemies of coffee. Whether you’re selling whole beans or ground blends, the pouch is engineered to protect the character you worked for.

Why Coffee Brands Choose Mylar Over Standard Plastics?

Coffee changes fast in the wrong conditions. Mylar is denser than typical food packaging films, which is why it’s the preferred material for roasters across the UK. It keeps the roast stable for longer and prevents that dry, stale taste that loses repeat buyers. We’ve supplied food-grade Mylar bags for years, and the consistency roasters get from this material is the reason many never switch back.

Built for Retail, Subscription Boxes, Cafés, and Wholesalers

Every coffee business has its own flow. Some need lightweight pouches for fast-moving subscription orders; others want thicker stand-up Mylar coffee bags for market displays. We also print wholesale Mylar coffee bags in bulk runs for roasters shipping pallet loads across the UK. If your brand needs compostable or eco-friendly Mylar coffee packaging, we offer that too, including recyclable laminates and lower-energy print options.

Printing That Matches Your Brand Style

Your bag design is often the first interaction a customer has with your coffee. We make sure it lands well.

Flexible Printing Options for Small or Large Batches

Some roasters change blends seasonally. Others keep the same collection all year. To help both, we print using:

  • Digital print for short runs, limited editions, or detailed artwork
  • Offset print for large volumes at the lowest cost per pouch

This makes it easy to launch new flavours without carrying old stock.

Finishes That Add Personality

You can choose matte or gloss surfaces, or mix the two for contrast. Foil Mylar coffee bags are popular for premium ranges, while earthy tones suit organic or single-origin lines. If you want to showcase the beans, we can add clear windows without affecting the pouch’s protective barrier.

Functional Features That Matter to Roasters

A coffee pouch can look great, but if it doesn’t work properly, customers notice.

Degassing Valves for Freshly Roasted Beans

We install one-way valves for roasters who pack shortly after roasting. This prevents bag swelling and keeps aroma inside the pouch instead of escaping into the room.

Resealable Zips for Everyday Use

Our resealable Mylar coffee bags help customers maintain freshness after opening. The zip is strong enough for daily use, making it ideal for both subscription retail and retail packaging.

Moisture-Proof and Aroma-Lock Films

Specialized films stop moisture from creeping in, especially helpful for cafés or retailers in humid environments. These films also protect ground coffee, which is more fragile than whole beans.

Sizes and Formats That Cover Every Coffee Product

Coffee packaging has one challenge: the weight and volume never match perfectly, so the bag has to be flexible enough to handle both. We manufacture:

  • 125g bags
  • 250g and 500g pouches
  • 1kg coffee bags
  • Mylar coffee storage bags for bulk beans
  • Slim pouches for sample kits or market tasters

If you need a size outside these, we build custom dies at a reasonable cost.

Sustainability Without Compromising Freshness

We stay honest with clients about sustainable options. Some eco films work well for coffee, and others don’t. Our recyclable and biodegradable Mylar alternatives maintain barrier performance closely enough that many roasters have already switched. When sustainability aligns with quality, we recommend it – and we use FSC®-certified materials throughout our print workflow.

Why Roasters Trust Healey Packaging?

We’ve been supporting UK coffee brands, roasteries, and subscription services for over a decade. We produce thousands of custom printed coffees pouches every month and maintain strict QC checks so every run looks consistent. Roasters who switch to us usually stay, because the bags work, the print holds up, and the delivery times are predictable year-round.

Your Mylar Coffee Bags Questions, Answered

Do you offer Mylar coffee bags with valves?

Yes, one-way degassing valves can be added to any size or design.

Can you print small batches for seasonal blends?

We can – digital print makes short runs affordable and quick.

Are the bags safe for food products?

Yes, every material we use is food-grade and meets UK/EU standards.

What’s the usual turnaround time?

Around 10–14 working days, depending on artwork and volume.

Can I get samples first?

Of course. We send plain or printed samples so you can test size and material.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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