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Custom Mylar Heat Seal Bags

Some products deserve packaging that works as hard as what’s inside. Our custom Mylar heat seal bags are designed for brands that care about both freshness and finish. They lock in flavour, protect texture, and look polished on the shelf. Whether you’re sealing coffee, supplements, or sweets, Healey Packaging helps you keep every pouch consistent, clean, and ready for market.

Get Your Custom Quote

Share your pouch details and we will send your best price.

1 Style & Size
2 Material
3 Quantity
4 Contact

Choose Style & Size

Select pouch style from images and enter finished size.

Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Why Heat Seal Mylar Bags Outperform Standard Pouches?

Heat sealing is simple—but powerful. Once sealed, the Mylar film locks out oxygen, moisture, and odour. That’s why coffee roasters, supplement sellers, and food producers across the UK trust this format. You can tear it open cleanly, reseal it for longer life, and ship it with confidence.

Our Mylar heat seal bags are built from laminated layers of PET and aluminium foil, balancing durability and flexibility. Each layer protects flavour, aroma, and freshness while giving your design a polished, modern look on retail shelves.

Printing & Branding That Do the Selling

We don’t just supply blanks; we help you stand out. Your custom heat seal Mylar bags can feature anything from minimal single-colour branding to full-coverage prints. Using digital or offset printing, we achieve crisp details and colour accuracy across runs of any size.

Want to show off your product? We can include windows or transparent panels without affecting the barrier performance. Prefer something sleek? Try black zip/heat seal Mylar smell-proof bags or even metallic foil finishes in silver, gold, or pink.

Size Options for Every Product

Not every business pack the same amount, so we scale around your needs. Whether you’re after small Mylar heat seal bags for samples or large Mylar foil bags for bulk storage, we produce to your measurements.

Common size categories include:

  • Mini packs (3.5g – 10g): for samples, edibles, or coffee tasters.
  • Medium pouches (16 × 9 cm – 18 × 26 cm): ideal for snacks, herbs, or tea.
  • Large formats (30 cm +): used for dry goods or industrial products.

Every bag is tested for seal strength and puncture resistance before dispatch.

Food-Safe & Certified for Peace of Mind

All Healey Packaging Mylar materials meet UK and EU food contact standards, ensuring that your heat seal Mylar food bags are completely food-safe. The inner aluminium or PET barrier prevents contamination, while the outer layer supports high-definition printing.

If you need compliance documents or batch traceability, we’ll provide them with your order. For regulated industries like nutraceuticals or coffee roasting, our processes help you meet packaging audit requirements with ease.

Eco-Conscious Mylar Options

We get it — going green shouldn’t mean compromising protection. That’s why our eco-friendly Mylar heat seal bags are built to last just as long, seal just as tight, and still look sharp on the shelf. The difference? They’re made using recyclable or part-biodegradable heat-seal laminates that don’t end up hanging around forever.

We’ve tested these materials in real conditions — moisture, storage, transit — and they perform brilliantly. The prints stay crisp, seals stay strong, and the finish still feels premium in hand. For brands working toward sustainability goals, it’s an easy switch that doesn’t mess with quality or freshness.

How the Process Works

We keep production transparent and straightforward:

  1. Share your brief. Tell us your product type, fill weight, and design style.
  2. Get your dieline. We’ll prepare artwork specs for accurate layout and sealing margins.
  3. Approve the proof. Our pre-press team sends a digital mock-up before printing.
  4. Printing & sealing. Depending on run size, we use digital or offset presses.
  5. Delivery. Typical turnaround is 10–14 working days across the UK.

Why UK Brands Choose Healey Packaging?

We didn’t build our reputation overnight. It’s come from years of working with real people—food start-ups in rented kitchens, supplement brands shipping their first 1,000 units, and big retailers who can’t afford mistakes in sealing or print.

Our custom Mylar heat seal bags go through hands-on checks at every step, from seal pressure to colour match. Nothing leaves the floor unless it looks and feels right. And when plans change—as they often do before a launch—we adjust without drama. That flexibility is why most of our clients stick with us, year after year.

Your Mylar Heat Seal Bags Questions, Answered

Can I print my logo on the Mylar heat seal bags?

Yes, we can print your logo, product name, or artwork in full colour before sealing.

Are the bags resealable after heat sealing?

They can be made with a zip closure above the seal line—open once, then reseal for freshness.

What’s the difference between digital and offset printing?

Digital suits quick, small orders; offset works best for bulk production and perfect colour accuracy.

Are these Mylar bags food-safe?

Absolutely. All materials are BPA-free and certified for direct food contact.

Do you offer eco-friendly versions?

Yes. Recyclable and biodegradable options are available without compromising barrier quality.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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