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Punch Partition Boxes

Custom punch partition boxes benefit businesses. Usually, they contain more than one item in a single container. These boxes help design removable partitions inside the box to create separate sections for each product. These sections can be tailored to fit various sizes and shapes according to the item’s condition. They are useful for e-commerce, retail, and manufacturing markets. They reduce items while improving their presentation, making them a great packaging solution.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Uses of Punch Partition Boxes

For Glassware and Pottery

Glassware and pottery fail to pack into normal parcels. This calls for a separate packaging method. The punch partition ensures that each member has a net-tight fit, leading to no possibility of breakages and preventing them from an early break before they reach customers.

Therefore, for a company that deals with artisanal glass or pottery, you can design the boxes to be not only secure but also visually appealing. In this way, customers will feel more secure about what they will be receiving.

For Cosmetics and Skincare Products

Many people rely on secure, pretty packaging wraps to protect beauty-related products like lotions, serums, and makeup. Punch partition boxes are also used to organise individual sections of such products indoors, preventing smoke and scratches due to movement or internal breakages.

The entire packaging setting also feels luxurious, and customers enjoy the wonderful unboxing experience. These boxes are trendy because of their high perception when packed for gift sets and subscription businesses.

For Confectionery

Confectioneries such as chocolates, truffles, and macarons contain peculiar structures that need to be protected. Punch partition boxes isolate pieces from one another, thereby protecting them from smudging or breaking.

This type of packing is appropriate for festive occasions, weddings, and other functions. It serves its purpose and also adds a little eye candy for the customer. Therefore, customers relate the brand to a greater deal of quality and care.

For Electronics Accessories

Like small electronic implements chargers, earphones, and adapters strangely leave people without them but are very important to handle thoroughly.

Punch partition boxes accommodate each accessory of the specific products within separate compartments, thus ensuring no tangling and damage during transit or travel.

Typically, the retailers use the boxes to bundle products or make organised kits for customers. The packaging becomes more convenient as now the compartments make access to searching and storing easy. Customers appreciate having the nice organisation these boxes provide.

Steps to Designing Custom Punch Partition Boxes

There are several steps to creating custom packaging. At each stage, the packaging must protect the product while aligning with the brand identity.

Get the Product Right

Take first things first, and check the size, weight, and fragility of the respective items under consideration for packaging. Products with a rather fragile composition need tight compartments for surrendering any movement. Heavy items would be best with thick materials and much stronger dividers to ensure safety.

Choose the Right Material

Material matters a lot when it comes to the box’s guaranteed strength and durability. Corrugated cardboard’s great strength makes it the ideal choice for heavier goods, whereas kraft paper works for eco-friendly conscience brands.

Choosing the right material ensures that your product remains safe and stays true to your brand values.

Focus ON Branding

Custom punch partition boxes are a good way to show your brand. Add your logo, brand colours, and taglines to your outside design. Good printing will make your packaging stand out. Good branding creates an impression and makes the customer more loyal to your products.

Now Test For Practicality

It should be easy to use and suitable for shipping. Make sure that the partition holds the products snugly. Test prototypes before confirming that the box can support the weight and dimensions of the items inside. Practicality is very important to assure the products’ safety and the consumer’s comfort.

Has Your Personal Touch

Think about how the design could be personalised to enhance the customer experience. Would a thank-you note, user guide, or promotional insert be appropriate for a division?

These small elements can add spice to the unboxing experience while also maintaining a positive impression on your customers.

Why Choose Healey Packaging?

Healey Packaging is renowned for its custom packaging solutions. It specialises in manufacturing customized, high-quality punch partition boxes and is adept at understanding and designing packaging according to the client’s business needs. Our expert designers design the packaging following your company theme. You can also order custom seal end boxes.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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