Shipping
Free shipping for all orders deliveries in the UK, USA, and Canada.
Payments
payment-1

Guaranteed
24/7 Customer Support, Fast Turnaround, Expert Designing Team.

Tray And Sleeve Box

There’s a quiet thrill in that perfect slide – when sleeve meets tray with satisfying precision. This is why discerning brands choose our tray and sleeve box solution: it elevates packaging from mere container to curated experience. That moment of controlled revelation does more than protect your product; it builds anticipation, creating a branded memory that lingers. We’ve seen it work beautifully for everything from handmade chocolates to high-end cosmetics – packaging that safeguards your products while making them impossible to ignore on the shelf. The psychology is proven – products presented this way command greater perceived value, driving repeat purchases and brand loyalty.

1

Need Price Quote?

keyboard_arrow_leftPrevious
Nextkeyboard_arrow_right

Reviews on Trustpilot

Why Choose Healey Packaging?

We combine expert printing, sustainable materials, and flexible options to support brands of every size — all made right here in the UK.

High Quality Printing

High Quality Printing

Get rich colours, sharp details, and premium finishes on every custom box we print.

Low Minimum Order

No Minimum Order

Order as few as 100 boxes — ideal for startups, test runs, and small businesses.

Custom Sizes & Styles

Custom Sizes & Styles

Get expert help to refine your box layout and branding — at no extra cost.

Eco-Friendly Packaging

Eco-Friendly Packaging

Choose from recyclable, biodegradable, and FSC-certified materials.

Fast Turnaround

Fast Turnaround

Quick production and delivery times to meet urgent deadlines.

Free UK Shipping

Free UK Shipping

Enjoy hassle-free shipping across the UK on all standard orders.

Product Specification

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm, Bleach Card (SBS) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Why Tray and Sleeve Packaging Works in Retail?

With over a decade of experience crafting packaging for 1,000+ UK businesses—from indie start-ups to household-name retailers—we’ve witnessed firsthand how customers engage with tray and sleeve designs. Unlike torn-open parcels, these boxes invite a slower, more intentional unboxing. That slight pause as the sleeve glides back? It’s subtle psychology at work, making products feel more premium and meticulously curated. Our clients consistently report higher repeat purchases and organic referrals—proof that thoughtful packaging pays dividends.

No Two Products Alike – Neither Are Our Tray & Sleeve Boxes

Every product has its quirks. That’s why we design custom tray and sleeve boxes based on your exact requirements. Whether it’s a snug fit for soaps, a rigid base for glass cosmetics, or lightweight stock for confectionery, we’ll build the tray and sleeve box template to your specifications. You choose the size, material, and finish — we make sure it delivers consistency at every stage of production.

Industry Uses for Sleeve and Tray Boxes

This packaging format adapts easily across sectors. Recent projects include:

  • Soap box sleeve and tray sets for artisan skincare brands
  • Chocolate and confectionery sleeves with foil accents for seasonal promotions
  • Cosmetic launches where protective trays stop products moving in transit
  • Stationery and gift packaging using rigid board for structural strength
  • Food brands needing trays made from food-safe, certified boards

Materials & Sustainable Options

Our tray and sleeve boxes wholesale are available in a variety of boards:

  • Rigid board for luxury gifting and premium presentation
  • Folding carton for lightweight, cost-effective production
  • Kraft stock for brands wanting a natural, eco-friendly look
  • Food-grade board for packaging items that require direct contact approval
  • Made with FSC®-certified paperboard to meet your sustainability commitments

Our tray and sleeve boxes offer premium finishes including matte/gloss lamination, foil stamping, embossing, debossing, soft-touch coatings, and spot UV. Internal printing is available for ingredients, brand messaging, or promotional content.

What This Packaging Does for Your Brand?

  • Safeguards fragile items during transit and in-store handling
  • Creates a premium reveal experience with its signature sliding motion
  • Creates opportunities for bold, high-impact branding
  • Encourages customers to reuse the box, keeping your brand visible
  • Reduces product returns by ensuring a secure, well-fitted structure

A Partner With Proven Experience

Because we manage everything in-house — from dieline creation to prototyping and mass production — you get consistent quality, clear communication, and reliable turnaround. Whether you’re starting with 100 units for a trial run or scaling up to 100,000+ for national distribution, our facilities can flex with your needs.

FAQs About Tray and Sleeve Packaging

Can I order a tray and sleeve box for food items?

Yes. We supply food-safe, compliant stock for trays that need direct food contact approval.

What’s the smallest order you take?

Our minimum run starts at 100 boxes, with price breaks as volumes increase.

Can you customise the sleeve with cut-outs or windows?

Of course. We can add die-cut shapes or transparent windows so customers can preview the product.

Are your tray and sleeve boxes eco-friendly?

We offer recyclable kraft, biodegradable coatings, and FSC®-certified board options.

Do you provide prototypes before full production?

Yes — sampling is available so you can test the fit, finish, and design before scaling up.

Scroll to Top