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Tuck End Auto Bottom Boxes

Tuck end auto bottom boxes come up with a rectangular shape. You can also personalise. These are made with tuck-end closure and auto-bottom. This allows for easy assembly and safe storage. The framework can be made from paperboard corrugated cardboard. These are strong materials and can be used for the long term. The custom-printed boxes also come with custom printing of your designs and logos. You can use offset printing, flexography, and digital printing.

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Why Choose Healey Packaging?

Premium printing, sustainable materials, fast turnaround, and reliable UK-wide service.

High Quality Printing

Sharp details, rich colours, premium print results.

No Minimum Order

Order from just 100 boxes — ideal for small runs.

Custom Sizes & Styles

Perfect tailored fit — at no extra design cost.

Eco-Friendly Materials

Recyclable, biodegradable, and FSC-certified.

Fast Turnaround

Quick production + reliable delivery times.

Free UK Shipping

Standard orders ship free across the UK.

Design and Structure of Tuck End Auto Bottom Boxes

Printed tuck end boxes have a rectangular structure. This form allows for quick access and storage security. Tuck-end closure is also easy and convenient to open and close. The design allows for quick assembly with an auto-bottom feature. Usually, the structure consists of paperboard corrugated cardboard. These materials are strong and reliable. They can even be customized to meet particular product requirements.

Materials & Print Types

Material for customised tuck end boxes includes ink-printed paperboard and corrugated cardboard. You make boxes customized in different ways. Printing sticker labels have different processes, such as offset printing, flexography, and digital printing.

These techniques can achieve high-quality prints and precise color matching. Custom printing can include the logo and brand design.

Popular Sizes

Tuck End Auto Bottom Boxes can be found in a variety of sizes. Some popular sizes include:

  1. 10x5x2 inches
  2. 12x6x3 inches
  3. 15x10x5 inches

For a specific product requirement, these can be of any size and can be customised. We can even offer custom sizes if desired.

Designing Custom Tuck End Auto Bottom Boxes

Step 1: Define Packaging Requirements

The first step for companies is to identify their packaging needs, which include product measurement, weight, and transport demands. Knowing these requirements is important before creating great packaging. Using this information, packaging designers can develop a tailored design.

Step 2: Designing the Box

This includes selecting the Style, the size, and the Material of the box. The companies also choose the printing formats like logos, graphics, colors, etc. The box is then modeled into a more custom-made template by using CAD (computer-aided design) software. The software helps designers build exact designs and modify them whenever required.

Step 3: Choosing Materials and Printing Processes

Companies choose the material for the box. They can be made using paperboard or corrugated cardboard. They also decide on the printing method, such as offset, flexo, or digital printing. Different methods are used to print a custom T-shirt depending on the design and number of pieces needed. Other printing techniques have their own benefits and advantages.

Step 4: Finalizing the Design

Last but not least, companies scrutinize and edit the design. That accommodates their branding and packaging requirements. This enables you to finalize logos and customised designs. Companies can ask for alterations and amendments until they are content with the end product.

Tuck End Bottom Boxes Applications

Gift Items and Favours

The Perfect Fit For Gift Items and Favors Custom Tuck End Auto Bottom Boxes: corsages and wedding favor boxes are generally made of clear custom tuck-end auto-bottom boxes. These boxes display tiny gifts or favors.
Take these Kraft Wedding Favor Boxes to ensure your wedding favour looks classy. In addition, these boxes are reusable, which explains us one more reason they would be a smart alternative for that handbag. More customized look ribbons and bows gift boxes.

Food Packaging

Custom tuck end bottom boxes are popular for providing food packaging. Most sellers widely use these boxes for packing cookies, candy tools, and other small food items—See-through such as “Clear Cookie Boxes for Packaging.

Nutritional labels and ingredient lists can be customized for food boxes. These can additionally be developed to manifest tamper-evident aspects for sturdiness.

Cosmetics and Beauty Products

Custom tuck end auto bottom boxes are generally used to pack lipstick, lip balm, and other beauty products in the cosmetics and beauty industry. These boxes protect the product while having a premium look. Such as “Custom Printed Lip Balm Boxes. You can also get them customized with inserts and trays that carefully hold a product.

Health and Wellness Products

Custom tuck end auto bottom boxes are used for retail presentation by some supplement brands. Such boxes ensure a high-quality and premium appearance. This makes them perfect for vitamin and supplement packaging.

For example, the “Herbal Supplement Boxes” are customizable with a brand logo and product details. You can also keep labels for supplement boxes. You can also add the instructions for convenience. Child-resistant locks can even give you that peace of mind.

Order Printed Bottom Boxes Online

Heley Packaging is a top-rated custom box packaging company in UK. With us, you will find impeccable packaging solutions with tailored designs. We can also incorporate logos according to your requirements.

With us, you will find the following benefits:

  1. Bespoke design
  2. High-quality materials
  3. State-of-the-art printing
  4. Competitive pricing
  5. Excellent customer service

Drop us an email at help@healeypackaging.co.uk.

Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 210gsm, 250gsm, 280gsm, 300gsm, 350gsm, 420gsm, 460gsm, 500gsm,
Bleach Card (SBS), Eco-Friendly Kraft, E-flute Corrugated, Bux Board, etc.
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV,
Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scoring, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 7 – 10 Business Days, RUSH
Shipping FLAT

Explore Our Premium Packaging Options

Mix and match materials, printing methods, inks, finishes, and add-ons to build packaging that feels completely on-brand. Start with the material, then move through print and finishing to see what fits your product best.

Strong Corrugated cardboard sheets

Corrugated Cardboard

Shipping • E-commerce • Heavy items

Fluted middle layer for strength and cushioning. Ideal for mailer boxes, shipper cartons, and any product that needs extra protection during delivery.

DurableProtective
Eco Natural brown kraft board

Natural Brown Kraft

Eco brands • Food • Lifestyle

Rustic, uncoated look that feels honest and sustainable. Great for bakery, subscription boxes, and earthy lifestyle brands that want a natural tone.

RecyclableOrganic feel
Premium White SBS bleach card

SBS / Bleach Card

Beauty • Pharma • Retail

Bright white, smooth surface for sharp printing and rich colors. Perfect for cosmetic cartons, medicine boxes, and premium retail packaging.

High print qualityClean white
Luxury Black kraft packaging board

Black Kraft / Black Card

Luxury • Gifts • Apparel

Deep matte black stock that pairs beautifully with metallic foil. Best for luxury rigid boxes, apparel packaging, and special gift sets.

Premium lookFoil-ready
Flexible Digital printing press

Digital Print

Short runs • Variable data

Great for smaller quantities, seasonal packaging, or designs that change often. Fast setup with strong color output and no plate costs.

Low MOQFast
Classic Offset printing rollers

Offset Print

Larger runs • Brand colors

Industry standard for high-volume packaging. Ideal when you need consistent Pantone colors and the most economical cost per unit at scale.

Sharp detailCost-effective
Spot effects Scodix enhancement print

Scodix Enhancement

Tactile • Raised effects

Digital enhancement that adds raised UV, textures, and metallic-style effects to selected areas, creating a premium, touchable finish.

3D feelHighlight details
Gloss UV print on packaging

UV Print

High gloss • Rich color

Cured with UV light for instant drying and strong color density. Works well when you need vibrant prints on coated boards.

ShinyDurable
Standard CMYK ink cans

CMYK Process Inks

Full color • Gradients

Ideal for photography, gradients, and detailed artwork. Most packaging projects start here before adding special colors or finishes.

Full colorVersatile
Branding Pantone ink swatches

Pantone Spot Inks

Exact brand tones

Used when color accuracy is critical. Pantone inks lock in signature brand colors across different print runs and materials.

ConsistentOn-brand
Bold Screen printing ink layers

Screen Printing

Thick ink • Bold coverage

Screen printing lays down a thicker layer of ink, creating vibrant solid colors and strong opacity. Best for bold logos, solid shapes, and designs that must pop even on darker materials.

OpaqueVibrant
Eco Eco friendly vegetable inks

Soy / Vegetable Inks

Eco packaging

Lower-VOC options that support more sustainable packaging. Often paired with kraft stocks and minimalist designs.

Low VOCEco-minded
Matte Matte laminated box

Matte Lamination

Soft touch • Low glare

Gives packaging a smooth, elegant feel with reduced shine. A favourite for luxury, cosmetic, and tech products.

PremiumModern
Gloss Gloss laminated packaging

Gloss Lamination

Shiny • Eye-catching

Adds shine and extra ink protection. Works well for bold colors, retail shelves, and youth-focused brands.

ShinyScuff-resistant
Tactile Soft touch coated box

Soft-Touch Coating

Luxury feel

Creates a velvety, rubberised feel that makes customers want to hold the box longer. Ideal for high-end unboxing experiences.

VelvetyPremium
Highlight Spot UV gloss on box

Spot Gloss UV

Logo & details

High-gloss UV applied only to selected areas like logos or patterns, so they catch the light without making the whole box shiny.

ContrastLogo focus
Luxury Gold foil stamping on packaging

Foil Stamping

Gold • Silver • Custom

Metallic foil pressed into the board for instant shelf impact. Great for logos, borders, and badges on gift, cosmetic, and rigid boxes.

MetallicPremium detail
Raised Embossed packaging surface

Embossing

Raised detail

Embossing lifts selected artwork from the surface, giving logos, patterns, and brand marks a premium 3D raised effect that customers can feel instantly.

3D liftPremium texture
Depth Debossed packaging surface

Debossing

Pressed detail

Debossing presses artwork into the board, forming an elegant recessed impression. Works beautifully for minimalist luxury packaging and fine-detail branding.

IndentedLuxury
Windows Box with die-cut window

Die-Cut Windows

Show the product

Custom window shapes let customers see the product before they buy. Can be left open or backed with clear PET where needed.

RetailProduct focus

Loved by Real Customers

Liz Wheelhouse
★★★★★

“We reached out to Healey Packaging to help us create bespoke shaped boxes… the final product looked amazing and was very well received.”

November 18, 2025
Ash
★★★★★

“Very happy with the service and print quality. Patient with revisions and great communication. A very positive experience.”

September 18, 2025
Vanessa Scott
★★★★★

“The printing quality was excellent and Alex was incredibly helpful. I’ll definitely use Healey Packaging again.”

June 6, 2025
Adrian Tang
★★★★★

“Excellent service, very good quality and sharp printing. Highly satisfied with the results.”

May 7, 2025
G. Mitev
★★★★★

“Our custom boxes arrived exactly how we imagined. Great quality and friendly support from start to finish.”

April 21, 2025
Scott Anthony
★★★★★

“Really great branded hat boxes. Perfectly printed and excellent service. Will definitely return.”

April 14, 2025
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